BJ42 Headlight Wiring (24 Volt System)

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Joined
Mar 10, 2006
Threads
117
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Location
Dallas/Ft. Worth, TX
I just bought a 1983 BJ42 that has an electrical gremlin running around in it. It has the 24 volt system. Left headlight turns itself on whenever it want(usually after hitting a bump), with switch TURNED OFF.
Was hoping someone would have a wiring schematic for the headlight circuit that I could use to troubleshoot.
Thanks,
Ted
 
https://forum.ih8mud.com/diesel-tech-24-volts-systems/68379-78-bj-40-headlight-diagram.html

Is this a Cdn spec 24V BJ42? If it is, it has the evil center tap system for the headlights. If not...ignore the rest.

The link above has the evil center tap Cdn spec BJ42 headlight diagram on the last post.

Your left side (correct orientation from inside looking out) headlight is the 12V one, in the evil center tap system. It's a convoluted routing mess to bring all the headlight wires into the open, but you may well have too, to see where the issue is. To avoid that, you could start with the headlight dimmer switch. This is where the evil center tap system is controlled.
 
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I would suggest removing the the light switch. And reconnect to circuit. Tap wit the head of the screw driver and see if it comes on. Do the samething to the relay. I guess is maybe a flaky relay. Do a visual check on your wiring. Look for worn out insulation on the wiring.
 
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