With quarantine I got bored and wanted a rack but didn't want to drop close to 1k so I found some inspiration from 2 threads here on mud. if you search 8020 roof rack you should come across them. One was in the 200 series forum.
I went with the 15 series aluminum extrusions from
www.tnutz.com (yes it's a Z on the end and yes they are legit)
the 15 series are just about the right thickness to be flush with the factory rails.
I went with the 1x1 corner gussets as opposed to plain L brackets and the 2x2 corner gussets seem to take up too much space for my liking.
Be sure to measure the width between your factory rails at all points you plan on placing a cross bar since there seems to be some variance among different trucks and years too. I measured probably 10 times with 2 tape measures before placing an order.
I also went with the standard tnuts and not the economy ones. Later on I may use economy for some attachments. I also went with the counterbore option as it should give me access to drop in carriage bolts or tnuts without having to slide them in from the end.
I've screen shotted my exact order.
This is basically the same type of bars that prinsu and prospeed and some other aftermarket rack makers are using. This is enough for me and should be for a while. The bars had a slight deflection when I stood in the center of it but i don't foresee myself putting that much weight on it in a single point.
i figure this I'll post a shameless plug here also for my instagram :
www.instagram.com/ventureworks.us
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