1979 FJ40 Project Restore (1 Viewer)

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Joined
Nov 3, 2008
Threads
4
Messages
23
Location
Arizona
Website
www.myspace.com
Hello Fellow Cruiser Lovers!!

I am new to the forums here and thought I would share with you the beginning of my quest. I know I will be asking for some help along the way, so I figure it would be good to get to know you all first.

A little about my project.

I have owned her since March 18th 1991. On the day I bought her she had 36k original miles and was a Arizona Vehicle for about 9 years at that time. Prior to and up until 1983 she was in Oklahoma where she was bought new.

I am her 3rd and final owner(not counting my kids who will learn to drive in her) She was pretty much my daily driver until January of 2000 when I was driving my wife my daughter to the store. All of the sudden we heard a loud bang under the hood and the passenger compartment filled with smoke. I pushed in the clutch, pulled over and got the family out of the rig.

The pressure of the explosion blew out the side pushrod cover and bent it outwards. I took it off and straightened it thinking that was all it was. Sadly, it was not as it would not turn over at all.

Fast forward a few years and I get the itch to drive her again, so I buy an engine off ebay that has 290k miles(2f from an 82 fj60), but runs good and burns a quart of oil every 1000 miles.

My plan was to get the engines swapped and drive the tired engine while I rebuild the engine that blew at 96k miles. Sadly, after the swap and adding all the components, I realized that the brakes and brake lines had deteriorated. I replaced the rubber parts of the fuel lines and did the front brakes, but saw that the rear brake lines were bent and needed to be replaced.

At this point I was working 6 days a week and had to put the itch on hold again.
I did however get to start the breakdown of the original engine and saw that one of the bearings froze up on the crank, but suprisingly there was no real damage to the engine as I clutched and pulled over immediately after the pop.

Fast forward again to last week.

I have since moved from California to Arizona and the cruiser has been sitting on my buddies property in California since we moved here in February. About a week before Halloween my friend calls from CA and asks if I was going to run my famous haunted house in the new town and I told him I was. So he goes and grabs our friends trailer and the Cruiser and brings her to me. My friend in CA where it was parked was supposed to put the engine in the back of the cruiser, but he did not. So it is still back there waiting for me.

I want to get her going as soon as I can. I need to make her my daily driver again. My wifes car has only 2 gears (automatic goes into high rev after 2nd) and the engine has about had it. I have a reliable truck that I drive 33 miles to work each way, but I have a feeling that her car is going to die soon.

I was graciously given new rear double door rubber weatherstripping, a new optima battery and my boss is still on the fence about giving me a set of rims and tires that are brand new. I told him I would buy them, but I would need to pay for them out of a few paychecks. I think he wants to put them on ebay no reserve. Weird!!

I will post questions about how to go about doing some of this stuff as it arises.

Well, that is my mini-life story.

I will keep you all posted on how it turns out with pics and vid.

Thanks for looking and reading and I hope to see you all on the trails.

Danny

These pictures were all taken the day after halloween. I have done nothing to her yet at this point, but cry, smile and dream of better trails.

Towards the bottom of these pics I did pull back the carpet that I put down to reveal a very decent looking surface.

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These pictures I took this morning after yesterdays progress.

I pulled up the carpet, pulled out the jump seats for my wife to recover, pulled the rubber floormats on the driver and passenger side and chipped up the rubber glue that they use to attach the mats on the driver side, vacuumed as much of the junk and dirt and sand as I could, drained the gas tank, blew out the fuel lines and got rained on and pelted by marble sized hailstones.

I had to put all of the tools I was using inside of her as it went from dry to soaking, dripping and painfully wet in a matter of 2 minutes.

I think I am forgetting something........ OHH YEAH!! I put the battery in, poured a little gas in her throat and fired her up. She started up without hesitation at all.

God I love Toyota Land Cruisers.

Anyway, here are the rest of todays pictures.



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So there I am, for now.

I know I have a huge job ahead of me, but it is a labor of love. I am going to try to do this as inexpensive as possible because I am a little bit on the broke side right now. If anyone has any suggestions of how I can save cash on this project, I am all ears.

I will be looking in the classifieds a lot to try to find deals on parts. Does a membership in the TLCA have any benefits?

I need to change the tie rods and I will need a steering knuckle kit with the bearings. I need a new windshield, rear view mirrors and .....??????????

I don't even know where to begin.

Any suggestions??


PS. I will start using a better camera from now on, these were from my phone and they are less than perfect. =)
 
Last edited:
Looks like a fun project. Best of Luck!
 
Welcome to Mud! Compared to my 79 yours is virtually rust free. :lol: Before you turn over your motor any more be sure to check that you have oil pressure. It looks like you have a fine base to rebuild from. It looks like your rear sill is shot, no surprise there. Check the entire underside for rust very carefully especially if there is undercoat. On the 79 the front floor boards are usually bad along with the rockers and rear corners. Your 40 looks really good in these areas based on your pictures.
 
Welcome to Mud. Yes, very nice base to start with. What is the whitish colored thing under in the front between the bib and hood? Some sort of lock? Have fun, Alan.

Yep, thats a hood lock. I had my air horns ripped off from under my hood in Palm Springs in 93.

I do have a question about the rebuild of the engine though.

For anyone who wants to add an opinion.

Should I wait until I can get the original engine from California that had 96 k miles on it when the bearing froze up to rebuild or should I rebuild this 2f that has 290k miles on it. Is a rebuild a rebuild and it doesn't matter how many miles it had before the rebuild??
 
2F is 2F. Build the one with the best compression/leak down specs. You should have the head magnafluxed on either. Personally, I'd do the running one, rather than play with a vehicle with bad bearings.
 
2F is 2F. Build the one with the best compression/leak down specs. You should have the head magnafluxed on either. Personally, I'd do the running one, rather than play with a vehicle with bad bearings.

Thanks for the tip.

I was only asking because the engine in CA is the original and I figured it would be better because it has lower miles, but like you said it isn't running.

So now I have a core. What should I do with it??
 
Did some more work to her today.

I found out that my rear brake lines are all intact. Previously I thought they were dead because of this pinched breather thing.

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I am guessing that is a breather line for the rear differential??

Gonna need a new one of those.

Took off the rear wheels and inspected the drums and shoes. Here is the drivers side.

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Pretty dry and a small amount of shoe left. Here is the drum that I was pleasantly surprised to see was in good shape.

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Gonna get a rebuild kit tomorrow. Hopefully.

The passenger side is a different story. These pics are a little blurry, but they show where the brake fluid has been going.

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So that being done and knowing I was at a standstill being 30 miles away from the nearest store that would have a rebuild kit, I decided to put a little elbow grease into removing the rubber to get the tub ready for the Rhino/X Liner.

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And finally, my fan club.

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My daughter was 1 when the cruiser came off the road, and my boy wasn't even daddys little squirt yet.:p

They want to ride in her soooo bad.

That is my report for today.

Thanks for looking.
 
Nice starting point for sure. With the kids pushing maybe you can get this 40 on the road soon.
 
I have found that Ronson liquid lighter fluid works very well for removing that black tar like stuff that remains after you chip out the crap from the front foot wells. It looks like you got all the life out of those brake shoes. You should check the runout on those drums before you reuse them.

If you do find you need to replace the drums along with a few brake cylinders on top of those shoes you may want to price out a rear disc swap and compare the cost.
 
I have found that Ronson liquid lighter fluid works very well for removing that black tar like stuff that remains after you chip out the crap from the front foot wells. It looks like you got all the life out of those brake shoes. You should check the runout on those drums before you reuse them.

If you do find you need to replace the drums along with a few brake cylinders on top of those shoes you may want to price out a rear disc swap and compare the cost.

Thanks for the tip John (can I call you Hannibal?? Been catching a LOT of A-Team reruns on NBC.COM:D)
I have a question for you ar anyone that has done the disc swap.

On JTOutfitters.com, they list the brackets for $79.99 and suggest 1980s Monte Carlo calipers and Chevy truck rotors. This priced out to about $250 or so + or -. My question is, do our 40's have the same 6 bolt lug pattern as the Chevy trucks?? If so the rims that I am hoping my boss will sell/give/trade me may fit.

I thought I would keep the tires and have to sell or trade the rims for ones that would fit my 40.

Here they are. Anyone know?

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As another newbie to the mud forum let me wish you good luck with your project!

I recently purchased a '68 that was a Nevada rig for at least 20 years (before that who knows?) and looks very similiar - rust in the same places as yours but overall pretty solid.

Thanks for posting - I will be watching your progress with interest.
 
Thanks for the tip John (can I call you Hannibal?? Been catching a LOT of A-Team reruns on NBC.COM:D)
I have a question for you ar anyone that has done the disc swap.

On JTOutfitters.com, they list the brackets for $79.99 and suggest 1980s Monte Carlo calipers and Chevy truck rotors. This priced out to about $250 or so + or -. My question is, do our 40's have the same 6 bolt lug pattern as the Chevy trucks?? If so the rims that I am hoping my boss will sell/give/trade me may fit.

I thought I would keep the tires and have to sell or trade the rims for ones that would fit my 40.

Here they are. Anyone know?

Yes, our trucks share the same wheel pattern as Chevy trucks, 6 on 5.5. The key to wheels working on a 40 are the backspace. You want 3.5" but some wheels with 3.75" will clear. You won't really know if they will clear the TREs until you bolt them to the front end so borrow a tire/wheel combo from the boss and mount it up.

There are many sources for the brackets and rotors other than JT Outfitters. I have never had an issue on my few orders with them but others have. There are many vendors who sell the brackets or entire kits. Everything but the brackets can be found at a parts store.

You must really be an A-Team fan, most people don't know Hannibal's name... :lol: :beer:
 

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