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08-28-10, 02:20 PM
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#1 | | Forum Regular
Join Date: Mar 2010 Location: Summerville SC
Posts: 98
| Cracked dash pad repair I got tired of looking at a cracked dash so iI decided to fiberglass it. Not a hard job just a few hours of labor. Total cost about $40
Not the greatest pics, but you will get the idea.
The first 2 are the cracks. Third pic is the fiberglass layer. |
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08-28-10, 02:24 PM
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#2 | | Forum Regular
Join Date: Mar 2010 Location: Summerville SC
Posts: 98
| Here is the finished product without the brown paint. Going to finish it tomorrow.
Next week I will be making a new center console. Taller than stock, closer to shifter and with front and rear cup holders and 12v outputs. Ill post up pics of that biuld when im through. |
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08-28-10, 02:26 PM
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#3 | | Forum Regular
Join Date: Mar 2010 Location: Summerville SC
Posts: 98
| Oh, and by the way. If you go this route you can mould in gauge pods on top of the dash for extras. I did not because my budget is to tight to buy gauges now, hence not buying a dash pad. |
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08-28-10, 02:28 PM
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#4 | | Gross Polluter
Join Date: Nov 2005 Location: Broke-ass Kalif
Posts: 7,859
| Looks good... Like to see how the console looks, too. Nice work. |
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08-28-10, 02:33 PM
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#5 | | Lifer
Join Date: Apr 2008 Location: Battling Bullwinkle.....
Posts: 2,856
| wow.............impressive work. That looks really good!
__________________ "Everyone I know says I have A.D.D., I dont understa...... Oh look, a FJ40!"
77' fj40 "KIMOSABI" Daily driving a fj40 or fj60 since 1989  "I KNOW JAKE" Vortec fj62 build |
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08-28-10, 02:54 PM
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#6 | | 250+ Club
Join Date: Mar 2010 Location: NE Oregon
Posts: 615
| That looks great
__________________ '85 FJ60 - mountain rig
'01 Tacoma - daily driver |
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08-28-10, 03:38 PM
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#7 | | 250+ Club
Join Date: Jul 2010 Location: 85719,90042,93950
Posts: 256
| Great job  cant wait to do mine... |
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08-28-10, 06:20 PM
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#8 | | Addict
Join Date: Dec 2002
Posts: 1,604
| Jeez, that's a great idea. Embellish the details on how this is done!
__________________ 86 FJ60, Champagne Bronze, 235/85/16 tires, Desmogged, Dynamat, ARB in rear, 4.11 gears. OME lift, bedliner on rocker panels. Tint, H55. |
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08-29-10, 08:56 AM
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#9 | | 250+ Club
Join Date: Jan 2009 Location: Orem, Utah
Posts: 549
| Quote:
Originally Posted by Heartworm Jeez, that's a great idea. Embellish the details on how this is done! | x2. Just going from the small pics, that looks to be a pretty badass repair job. |
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08-29-10, 09:38 AM
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#10 | | Addict
Join Date: Jun 2010 Location: Oakland, Cal.
Posts: 1,295
| I like my crack!
__________________ Life is Great in my 88  
My other car is a VFR |
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08-29-10, 09:41 AM
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#11 | | 250+ Club
Join Date: Jul 2010 Location: N. PHX
Posts: 312
| Please post some simple instruction for those of us who have never done fiberglass work ... I'm ready to learn !!
__________________ '85 Cruiser - Desmogged, Headers ...
'06 4Runner
'01 Tacoma TRD (SOLD) |
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08-29-10, 09:48 AM
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#12 | | Forum Regular
Join Date: Mar 2010 Location: Summerville SC
Posts: 98
| Will post up all the steps when I get home this evening. Thanks for all the compliments. |
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08-29-10, 05:38 PM
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#13 | | Forum Regular
Join Date: Jan 2009 Location: Edmond, OK
Posts: 87
| that looks fantastic!
__________________ "Big Brown" 1984 FJ60 Copper Metallic F/R ARB, 33" BFG AT
Hers 2010 4Runner SR5 4x4 Premium Pkg Classic Silver |
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08-29-10, 05:40 PM
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#14 | | Lifer
Join Date: Apr 2010 Location: pickens, sc
Posts: 3,182
| most definitely put up details!! I am in need of doing this also. |
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08-29-10, 06:05 PM
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#15 | | Forum Regular
Join Date: Mar 2010 Location: Summerville SC
Posts: 98
| This is what I did
1- cut out high spots in pad and clean with acetone or some type of wax and grease remover.
2- lay out the fiberglass or in my case I used a fleece material(it's cheaper, easier to get). I used a 1/4" crown staple gun with 3/8 staple to secure the material on the underside, staple into the foam. Some of the sharp corners have to be cut and stapled into a seam.
3- mix up fibreglass resin and coat entire surface until saturated.
4- when dry, go around and trine edges with a dremel cutoff wheel. Then a rough sand whith 80 grit from the orbital sander.
5- set the vent trim bezels back in(only the bezel, not the ball and housing).
6- skim coat with bondo, entire surface. Run the bondo up to the bezels for a clean finish.
7- sand bondo and re apply as needed. Finish sand to 180 grit. Some sanding needs to be done by hand to make the round areas smooth.
8- I sprayed a coat of primer, then textured paint, like the metal finish rattle can to give it texture(not needed if you want it smooth)let dry over night
9- paint with color( I used brown and then top coated with a flat clear.
I will post up some pics tomorrow of it installed.To dark for pics now. It looks pretty much stock, thats what I was going for. I found a brown rattle can at home depot that matches the factory brown really close.
Last edited by rover24; 08-30-10 at 05:48 PM.
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08-29-10, 09:30 PM
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#16 | | 250+ Club
Join Date: Apr 2003 Location: So Cal
Posts: 635
| Excellent work!
__________________ FJ60 @ 147k, Conferr roof rack, PIAA driving lights, rear sway bar, hella horn, Beedon sliders, OME Dakar suspension, U bolt flip kit, Mean Green Alternator, KMR's Tailgate Hatch, inclinometer, 50 series Flowmaster, INTERIOR RESTO AND PAINT IN PROGRESS>>STAY TUNED April 2013. |
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08-29-10, 10:30 PM
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#17 | | Forum Regular
Join Date: Mar 2008 Location: Bakersfield, CA
Posts: 45
| Rover,
Summerville Class of 93! Go Greenwave!
This is a really nice job. Any chance you have any hi res photos you could send or photos of it once installed?
Great work! |
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08-29-10, 11:00 PM
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#18 | | Forum Regular
Join Date: Jul 2006 Location: Calgary,AB
Posts: 170
| What is this fleece material you speak of?
__________________ '84 BJ60 447km, Off the road due to rusted frame.
'84 FJ60 173miles. Standing by for 3B swap. |
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08-30-10, 12:01 AM
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#19 | | 250+ Club
Join Date: May 2009 Location: Tasmania
Posts: 446
| smicko work there chief::
how did you coat the fibreglass??
marine or car fibreglass?? |
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10-03-10, 07:33 AM
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#20 | | Addict
Join Date: Feb 2007 Location: Down in Fraggle Rock
Posts: 1,131
| Wow, nice, good work
__________________ 1987 FJ60, SOA, 35s, 4:88 gears 1993 Toyota 4x4 Corolla (Truck), 32s, 22RE, 5 Speed Manual I've got a little demon that lives in my 60..... he keeps me busy "WOW... That must've been some pants-poopin' impact ! .... -Spike Strip" |
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