Transfer Assembly with Pictures

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FJ60Seth

FJ60Seth

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Nov 15, 2010
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Altadena CA
Transfer Case Assembly with Pictures

I'm slooowly assembling an h55/Toybox/TCase in my garage. I bought a used tcase to minimize my truck's downtime. I'd never disassembled a tcase so I was stumped for a while understanding how it worked and went back together. I wished I had some pictures of how all the big parts fitted together so I shot some. I'm ready to seal it up, so please let me know if anything doesn't look right.
 
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Front half of the case bolted to toybox (would be the same as transmission)
10.webp
 
Rear output shaft with gears and bearing. I include the bearing numbers because initially I didn't know which bearing went where. I showed my FSM to Mark Algazy and he spewed out the bearing numbers in-between a carb rebuild and a phone call.
60_2.webp
 
Seth... the piece that goes thru the case, is the one I was telling you about. make sure, if your going to make a triple stick to use the one from a 62 series.. it make to throw from side to side to front to back. if you have questions... call me I will be up for a bit.
Dave
 
DaveWest5150 said:
Seth... the piece that goes thru the case, is the one I was telling you about. make sure, if your going to make a triple stick to use the one from a 62 series.. it make to throw from side to side to front to back. if you have questions... call me I will be up for a bit.
Dave
Click to expand...

Dave - Thanks for your help and encouragement. I did get the part (the piece that goes in the case) from an FJ62.
 
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