The Dutch stole all 5-speed diesels! (nsfw?) HJ60 and BJ40

[hj 60]

Nice, very firm with all that crap on the roof:

 

[hj 60]

Time for new water hoses, waterpump and 100% fluid:

Original radiator upper hose is = KDS1091 equivalent to 1657168010 = Hose - radiator upper for Landcruiser (series 60) HJ60 3.9D diesel 1980->1990

Ordered from Australia:

Brand new pair of radiator hoses to fit Toyota Landcruiser HJ60 HJ61 4.0 litre 1981-1990.
Brand: MacKay
Fitment: Cooling system
Warranty: 12 months
Top hose - CH1340
Bottom hose - CH1341.

100% perfect replacement, manufactured by a leading Australian manufacturer. All Mackays products meet or exceed original equipment quality, and are quality certified to ISO/TS 16949:2009, ISO9001,:2008 and individual car company standards.

Hose size is 4,3 to 4.3 mm
And 4,7 to 4,3 mm!

 

[hj 60]

Radiator cap became a bad order. I had no clue about different sizes but of course they al mix up:

Radiator cap size is 46.0mm x 24.0mm x 28.0mm part # Radiator Pressure Cap Toyota 16401-54750 16401-63010 16401-71010 Genuine Parts
TOYOTA OEM 88-90 Land Cruiser 4.0L-L6-Radiator Cap 16401-54750
PRESSURE 0.9 Kg/cm2

 

[hj 60]

Denso jk022510-1730 is to big and does not fit my hj!

 

[hj 60]

Adding a CB radio for safety and spotter communication

(the cheapest CB crap on earth

): one Premier CB1000 inside the cabin and one portable Intek H-510 Plus:
CB frequency 26.965 - 27.405 MHz 26/27Mhz will never receive porto channels UHF 400/470 MHz and are not interchangeable.

PDF manual, 36 pages:
Intec H-510 Plus with diagram and schematic.pdf

 

[hj 60]

Going to Berlin in February and Morocco in March so added some lights: one led remote controlled search light and one home brew:

 

[hj 60]

 

[hj 60]

 

[hj 60]

programming?, well maybe I need it once:

 

[hj 60]

Cheap tire deflator, might be handy or just cheap mess ups

 

[hj 60]

Here is a link to our planning trip to morocco,

hj60.freeforums.org • View topic - Trip to Spain (madmax type desert) / Morocco

 

[dkyuss]

I see you have been busy. Looking good!
Looks like quite the excursion you have planned

 

[hj 60]

Yes @dkyuss, maybe it is because it is drivable at the moment and I fear the head-gasket or transmission failure that turns the car into a wreck, so the diesel must flow

Preparing for Next week: a trip to Berlin, going to visit many military abandoned sites:

Teifelsberg radar station, 52° 29′ 0″ N, 13° 14′ 0″ E , Teltower Weg, 14193 Berlin, Duitsland
Field Station Berlin - Teufelsberg

lichen army base: 15000 soldiers, nucleair, 53.0336,13.3908 Unnamed Rd 16792 Zehdenick Germany
Photo Gallery: A Secretive Soviet City in Germany


Falkenhagen bunker: 52.429898, 14.356740
The Falkenhagen Complex by Jakob Ehrensvärd


Olympic village, 1936
Very funny this seems like the place were homeland was filmed, episode with poison nerve gas, I told my wife that is the place I am visiting next week and showed the pictures
Ask1.org - Diskussion : Vergessene Orte (war: Bunkerimpressionen) - Topic4069

One of three troposphere bunkers: Stillstand

wollenberg sternkrug 4, Koordinaten: 52° 44′ 29″ N, 13° 57′ 43″ O |

An abandoned mental hospital: Sülzhayn, 99755 Ellrich, Steierberg
Google Maps

Der Spurensammler - Sanatorien im Harz


The good old water cooker now has its own power supply, endless tea (earl grey) and noodles, soup

 

[hj 60]

60 Ampere 24 Volt fused plug connection under the dash for the water cooker/boiler:

 

[hj 60]

Removed the dash to fix the lighter power socket and replaced the light, removed ashtray bracket so CB radio fits:
Lightbulb is also glovebox lightbulb, original is 1.8 watt, 2741 24V 1.2W W2x4.6d
Reference: 169859 - Manufacturer: Osram
EAN: 4050300838519 - MPN: 2741

 

[hj 60]

27mc Powerrrr, also the 27Mc handheld was delivered so more communication, good for the winch.
Almost hated the 5 speed but it is in 5th here and no problem:

 

[hj 60]

Building a small solar supply, 0,3 Amps an hour charging, this works:
Plan is one battery as a spare on the roof (ventilation) and that can be used for the lights and charging phone to keep dual batteries full.

Solarpanel for charging a third 60 amp battery on the roof, also as a spare:

220x200mm 12V 5W Solar Panel charging with 13.2 Volt, output 13.1 V

SLA Battery Voltage:12V
Power: 18V 5W
Peak current : 0.29A
Peak voltage: 17.2V
Open-circuit voltage: 21.6V
Short circuit current：0.33A
Output Tolerance: ±3%

Material: Polysilicon
Size: 220x200x2mm (L x W x H)
Weight: 212g


And the controller:

Features:
Automatically manage the working of solar panel and battery in solar system.
Overloading & short-circuit protection.
Reverse discharging & reverse-polarity protection.
Under-voltage and over-charging protection.
Protection from lightning strike.
Prolong the battery life cycle and keep the load work well.
Easy to set up and operate.
Suitable for small solar energy system.

Specification:

Voltage: DC 12V / 24V
Self-consuming: 10MA
Rated Charge Current: 20A
Rated Load Current: 20A

Over charge:
Protection: 14.4V / 28.8V
Floating charge: 13.5V / 27V
Recover: 13.2V / 26.4V

Over discharge:
Protection: 10.8V / 21.6V
Recover: 12.3V / 24.6V

Load over voltage:
Protection: 16.5V / 34V
Recover: 15V / 30V

Max open-circuit voltage of the solar panel: 25V / 36V
Operating temperature: -20℃-50℃
Color: Black
Item size: 10.2 * 9.5 * 3.8cm / 4 * 3.7 * 1.5in
Item weight: 120g / 4.1oz

 

[hj 60]

WARNING! do not F up this repair, beware of what can go wrong.

So my hand throttle was not working anymore and slipping back.
The part is for sale: Cable assy 78410-90A02 and 78410-90A10
(For gasoline FJ the part is 78410-90A03)

The C-bolt is 90179-20005

The fix can be done with a small cutter blade.

WARNING! the groove must be V shape and not just a straight cut like |

Because the spring must be able to slide trough to the next or previous position, so use some grease when reassembling.

First remove the white plastic near the pedal and remove the cable, beware this little white part seems hard to find!
Then remove the cable from the groove, just use some force there is no turning or adjusting to make it easier.
Then remove the big nut with a cut in it:

 

[hj 60]

Make sure the litte notch is in the hole at the bottom, so notch is down and the opening of the cable were the repaired grooves are visible is on top/facing up.

 

[hj 60]

Just repair the worn grooves in a V shape WARNING! do not make a straight cut, it MUST be a V so it does not lock: This is worn out/slipping before repair: