Spent last week thinking, "hey I've been inside the split case before, this o ring replacement is gonna be a 3 hour job.. tops!" yeah... took more than 3 hrs.
So, the easiest part, taking everything apart.
I was able to lower the tcase, remove the rear half, and get down to the tranny/tcase seal without issue. When i got in there i found that the oring was the original triangular shaped factory one, and also that it was cracked to **** and hard as a rock... can't imagine that doing a very good job a sealing so i replaced it with a new one i got from ACC.
Heres the chunk i was trying to manhandle back into position, it just really didn't want to cooperate with me this time...
Finally gave up, and decided to whip out my handy dandy FSM... wish i had done it sooner. Turns out lining gears up one at a time, is a lot easier than trying to line up EVERY GEAR all at once lol. So on they go.
HOPEFULLY a happy split case.
Just need to clean everything up so i can tell if this thing wants to leak again.. I mean look how nice and relatively clean everything was the day i got Woody a couple years ago... ****s gross now lol.
Anyway, while i was messing with the tcase, Aidan was doing something to help get that tire out of the trunk area.
He started off by welding the latch nuts to the inside of the swing out arm so that he could weld the opening shut.
Came out really good in my opinion.
When i looked at the quarter guard pieces and the bumper, it seemed they wouldn't line up straight, I should've sent Jason a PM earlier because he managed to come up with a solution pretty much instantly lol. Anyway, i let Aidan get a little creative with the end caps because i didn't want the bumper to just sort of end, it needed a little extra. He cut up some card board and roughly mocked up what he was going to do.
It was the only tape we had!!!!!!! LOL
Aidan also welded a long horizontal strip along the bottom of the bumper so that when it comes down on a rock, it won't hit the edge of a piece of plate and possible bend... I did that to Aidan's front ARB a couple weekends ago lol.
The arm isn't on fully, but that looks SO FREAKING GOOD!!! we still need to weld up Aidan's end caps, and the rotopax mount off to either the right or left side of the tire, and maybe even a hi lift mount. idk... ill decide by this weekend so that i can hurry up and get it off to paint next .
It sets the truck off so well. i can't put into words how happy i am with it.
Cant see ****! Its perfect!!!
Temporary tag placement. Don't wanna get pulled over lol.
Overall, this weekend went really well. I at least got the tcase done, so i can drive the truck around and not worry about destroying my transmission. And the bumper work is mostly finished, so I'm super happy
