Build Rebuilding a 40 but no longer in a 1 car garage.

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Created the profile of the ribs,
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and transfered them to the base plate.
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Next I wil fill up the space in between and make a hammer form to start creating ribs.
 
Tried to hammer a test piece. It did work but requires a lot of hammering.
Not something my old body is happy about.
I decided to fabricate it in pieces for now.
 
Decided I am going to create most of the floor new in sections.
I can create the length of the ribs but the back part is more difficult.

Made a blank for the end piece of the ribs.
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On the test piece.
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Pressed in
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The result from the press.
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After a bit of hammering.
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A bit to narrow.
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After a bit of resizing of the template the result is much better.
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Escaped from home and made my way to the shop for 1,5 hours.
Set up a piece of steel for the rear part of the floor and marked from what point the ribs would start.
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Marked the positions of the ribs taking the original floor as a template.
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After marking all the ribs but one.
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Next I E-wheeled the positions of the ribs to prestretch the material.
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Pre-strechting will limit the distortion from the press and hopefully limit hamering and keep the material straight.
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Made a patch panel for the floor.
Cut a sheet the whith of my finger brake and bend the ribs in.
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That is dedication and patience my friend. Looks like you have a handle on it so good luck!
Thanks, going to take it step by step and see where it leads me.
 
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