Anyone ever heard of this company? I have emailed them several times and have heard nothing back!
http://www.lukeys4x4.com/

http://www.lukeys4x4.com/

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How large of a bolt is it going to be using? I would be more comfortable with more bolts, or something that was through bolted instead of just being mounted on the bottom of a frame rail.
-Alex
How large of a bolt is it going to be using? I would be more comfortable with more bolts, or something that was through bolted instead of just being mounted on the bottom of a frame rail.
-Alex
M14-1.50 bolts with a bolt center spacing of 60mm. OEM size i think, should be through-bolted IMO, read this thread!
Offroad 80's • View topic - WARNING - recovery points attached to chassis captive nuts.
BTW, Alex, thanks for answering all my questions over the phone on this, you have been very helpful!
I may have to go to a toyota shop and ask him to fab something, or go with the Slee short bus front bumper, as the recovery points tie directly into the frame rails....More research for now.
nshack from offroad80s said:After reading a number of threads on this and other forums, I decided it was time to retire my standard "Loops" and do something a little better.
Looked at what was available, and was not really happy with those products. Over a few beverages with some of my friends; a boilermaker and some engineers, it was decided that we could come up with something.
We decided on a design that would use a piece of angle as well is a piece of flat plate welded together, this would allow us to pick up the three bolts from underneath the chassis rail and the two bolts from the side of the chassis rail.
We first mocked up the layout with pieces of cardboard, this allowed us to mark the positions of the bolt holes and to estimate the size of steel that would be required.
A prototype was built. We tried to fit this prototype to the vehicle and it was evident very quickly that the bolt holes were not quite in the right positions. We then used something a little bit more sophisticated than cardboard to mark out the bolt holes, the prototype was then modified and fitment confirmed. the prototype was then used to jig to make the actual item.
The materials chosen to build the final product were:
50mm x 75mm x 7mm Unequal Angle grade 350 steel
100mm x 10mm Plate grade 350 steel
The steel was cut to size, welded together, a 40 mm hole drilled for the eye as well as the five remaining fastening holes. The final product was then prepared with two coats of zinc-based primer and finished with four coats of fire engine red.
All the work was done by a qualified Boilermaker in a QA workshop right here in Brisbane. Now for the photos.
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-26%2017.03.37.jpg[/img]
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-26%2017.26.42.jpg[/img]
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-26%2017.03.08.jpg[/img]
As part of the design process, we wanted the recovery point to have the lowest profile possible, the following two photos show that the new recovery point is approximately 10mm shorter in profile than the original Toyota loops.
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-26%2017.02.11.jpg[/img]
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-26%2017.01.45.jpg[/img]
Now for the fitment. My 80 has an ARB winch bar, it turns out that on the vertical part of the bar which slides over the chassis rail, ARB were a little slack at removing excess weld. This excess weld was going to interfere with the flush fitment of the recovery point, so it had to go.
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-27%2018.05.47.jpg[/img]
This was then primed with the zinc primer, and finished with two coats of gloss black. After 24 hours drying time, it was time to fit them up.
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-29%2018.14.17.jpg[/img]
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-29%2018.14.48.jpg[/img]
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-29%2018.15.44.jpg[/img]
[img width]http://dl.dropbox.com/u/1692148/Cruisers/2012-04-29%2018.16.49.jpg[/img]
Brand new bolts were used to fit the recovery points, they were:
6x M12 1.25 x 55 ZP 8.8 with high tensile washers and spring washers to suit
4x M10 1.25 x 35 ZP 8.8 with high tensile washers and spring washers to suit
The only thing that I am a little bit concerned about is that due to the bull bar, there is no access to the inside of the chassis rails, so I have been unable to set high tensile nuts over the top of the standard Toyota captive nuts.
During the build process I was telling my friend about this forum, we thought there might be a few people on here who would like to replace their standard Toyota loops, so because we already had the jig made up, we decided to make a couple of extra sets. We realised that as different cars have different bull bar setups, the position of the holes up the side of the chassis rail will be different for each unique set up.
So I have a couple of sets sitting under my house, in undercoat grey, with no holes drilled in the side plate. Considering what is out there in the marketplace, I think that $80 a pair is an appropriate price to cover the materials and give my friend something for his time and effort.
Looking forward to getting your comments, questions and constructive criticism.
Cheers, Neil
The little tabs on an 80 series are not recovery points. They're for a highlift jack attachment that ARB sells.
There are some bolt through recovery points for an ARB, expedition portal sells them, I think.