My misc restoration ramblings/questions thread

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KLF

Frame waxer
SILVER Star
Joined
Apr 5, 2003
Threads
250
Messages
10,398
Location
Southern NH
The past few weeks has been spent cleaning, washing, sand blasting, priming, and painting all the various parts in preparation for final assembly of my '87 Xtra cab. I am officially sick of cleaning and painting. My goal is to have everything ready for the big assembly when I finally push the chassis into the garage. The bed is done being painted, looks amazing, much better than I expected. The cab is at the paint shop now with the doors, cowl, fenders, and hood.

The engine is 100% done and ready to drop in, as is the tranny/transfer. I pulled off the t-case e-brake, cleaned it up and re-installed. My plan is once the cab is done and back here, I'm gonna push the rolling chassis (previously sand blasted and painted) into the garage, drop the engine and trans in, and start putting small parts on that I can. Then plop the cab over the engine (with lots of help of course), and then it's on, getting all the clean parts installed. I really want this thing moving under it's own power ASAP.

A few observations:

* a truck that is completely disassembled takes up a LOT of room. I have parts all over my house and outside, really sick of this stuff being in the way. Fortunately my wife has been extremely patient and has never complained.

* cleaning and painting takes waaay more time than you'd think, more than I anticipated. This is why frame-off restorations are sooo expensive. Lots of labor.

* I got the OCD bug a few weeks ago and sent some brackets and stuff off to a guy down in NJ for re-plating with yellow zinc. Looking forward to that coming back. It was more $$$ than I thought, but I think it will be worth it.

I'll update this thread as questions/observations come up. I need to post some photos.
 
Anybody want this evap coil? I removed my ac long ago, don't need this anymore. Still in perfect condition, but its the only remaining part from the system that i have left. Pay shipping and its yours. Goes to the trash soon!

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My current nightmare: wiring hell. That is 2 complete main harnesses on my garage floor, the one from the '87 and the original one from my old '84. The '84 had every option so I'm harvesting some wires and plugs to add some stuff to the '87.

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Adding:
Power windows
Power door locks
Power antenna
Add'l interior/dash lights

One odd thing i discovered in my '87 harness, the plugs and wires are in the harness for power mirrors and rear defrost, even though my truck didn't have these features.

I was gonna add power mirrors but changed my mind. Anybody need a switch?

I have all the parts to add factory cruise, but I'm not gonna bother, changed my mind.

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Crappy cell phone pic of the bed sitting on my utility trailer:

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I decided to drop the bedliner back in, but not before I slathered all the inside seams with cosmoline, then I hosed it down the Fluid Film.

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This has been a long time coming, and KLF has a history of the most spot on comments and reliable knowledge on the subject, so needless to say, Im excited to follow this build, especially after the photo of the refinished bed and motor. Beautiful.
 
In 1986 a co-worker bought a 4Runner brand new, that truck started my obsession. As soon as I sat in it, I had to have one.

The other day he was cleaning his office and came across this brochure, so he gave it to me. Incentive, I guess.

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He actually bought the truck in Canada (eh?), saved him $2930 based on his notes I found. Final price was $12,763.

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Has anybody ever taken one of these apart? There's a metal stiffener inside mine that is really rusty, and the foam on the fresh/recirc baffle is totally shot, needs replacing.

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It appears to be held together with pins that they melted together, plus there seems to be some adhesive on the joining seam. Trying to cut through with a razor saw. I do have a spare if I break this one. Not sure what to use for an adhesive to put it back together, Super Glue (cyanoacrylate) doesn't seem to work well on this plastic.

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KLF said:
Has anybody ever taken one of these apart? There's a metal stiffener inside mine that is really rusty, and the foam on the fresh/recirc baffle is totally shot, needs replacing.

It appears to be held together with pins that they melted together, plus there seems to be some adhesive on the joining seam. Trying to cut through with a razor saw. I do have a spare if I break this one. Not sure what to use for an adhesive to put it back together, Super Glue (cyanoacrylate) doesn't seem to work well on this plastic.

I've had mine apart, however I've not come across the melted pins nor do I remember a metal stiffener, but It seemed as though a previous owner had had it apart at some point.
 
Devcon plastic welder seems to work pretty well on the black plastic pieces. I have used it on several parts successfully.
 
I commend you for taking the time to do it right with all the cleaning and such...Details.

On my restore, I did not have the time and wished I could have taken care of more detail type things.
 
Thanks for the help, I'll try some ABS cement on a test piece, see if it works.

Next question: I have all the little "skirts" for the front and rear inner fenders that hang from the bottom of the body, kinda stiff heavy plastic material. Since I've done a SAS in the front and I have a 1" body lift, they don't fit right anymore, so I'm looking to make new ones. Anybody got any ideas for a similar material? Needs to be flexible, durable, strong, but easy to cut with a sharp knife.
 
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