As a proud owner of my 94 J80, I would like to keep my rig in shipshape. Also I don't want to hear my wife complaining something like "You said it's a reliable truck......told you not to buy something that old." LOL. So let's talk about maintenance issue. I started wrenching when I bought this truck two years ago. Before, I know nothing about car maintenance except oil change every so often. The previous owner gave me a complete service record of the vehicle. So Now I am trying to create a comprehensive list to check against that to see what need to be checked or replaced down the road. You will notice there are a lot of question marks since I simply don't have enough experience. Please help me out, chime in. Maybe someone has already compile something similar. If so please point me to the right direction.
Despite the long list below, I think my most urgent concern is confirm or verify how often to do the following: Engine oil, oil filter & drain plug gasket-6month or 5000miles; Coolant flush, ATF, brake fluid, differential fluid-2 year or 30,000miles; Fuel filter-30,000 miles; Front axle- 60,000 miles;
Below is the longer list. Feel free to chime in!
Item Check Change/Service
Engine Year Miles Year Miles
Engine oil, oil filter & drain plug gasket 1 month ? 6 Months 5,000
Spark plug and wire ? ? - 60,000
Ignition coil ? 100,000 - As Needed (A.N.)
Valve clearance 4 60,000 - A.N.
Cooling system
Coolant 1 month - 2 30,000
Thermostat - 30,000 ? ?
Water pump - 30,000 ? ?
Hoses - 30,000 ? ?
Radiator - 30,000 ? ?
Fan clutch - 30,000 ? ?
Wheel & Tire
Tire pressure 1 Month - - -
Tire 1 Month - 6 Year A.N.
Rotation - - - 5000
Wheel alignment - - - -
Front wheel bearing repacking - ? - 30,000
Lubrication
drive shaft, steering knuckle ? ? 1 15,000
Throttle cable ? ? - -
Door locks and latches - - - -
Emission
Catalytic converters ? ? - 100k-200k
Oxygen sensors ? ? - -
Exhaust pipe ? ? - -
Charcoal canister 6 60,000 - -
Transmission
ATF 1 ? - 30,000
Drive belt 1 15,000 4 60,000
Brake
Pad & Rotor ? ? - -
Brake fluid 1 Month - 2 30,000
Drive axle
Differentials oil ? ? 2 30,000
Front axle ? ? ? 60,000
Rear axle ? ? ? ?
Suspension ? ? ? ?
Fuel filter ? ? ? 25,000
Battery
Connection 1 Month ? - -
Charging system ? ? - -
Alternator ? ? - -
Voltage Regultor ? ? - -
EGR System
EGR Valve - ? - -
Valve Cover Gasket - ? - -
VSV for EGR - ? - -
EGR Gas Temp Sensor - ? - -
EGR Valve Modulator - ? - -
Sensor
Mass air flow ? ? ? ?
Intake charge temperature ? ? ? ?
Throttle position ? ? ? ?
Coolant temperature ? ? ? ?
Manifold air pressure ? ? ? ?
Fuel pressure regulator ? ? ? ?
Idle air control ? ? ? ?
fuel pump relay ? ? ? ?
fuel pump impact switch ? ? ? ?
All wiring harness ? ? ? ?
AC ? ? ? ?
Cosmetic
Vaccum Interior - - 1 week -
Washing - - 1 month -
Waxing - - 6 month -
Rust Prevention ? ? ? ?
Safety
Seat belt ? ? - -
Airbag ? ? - -
Despite the long list below, I think my most urgent concern is confirm or verify how often to do the following: Engine oil, oil filter & drain plug gasket-6month or 5000miles; Coolant flush, ATF, brake fluid, differential fluid-2 year or 30,000miles; Fuel filter-30,000 miles; Front axle- 60,000 miles;
Below is the longer list. Feel free to chime in!
Item Check Change/Service
Engine Year Miles Year Miles
Engine oil, oil filter & drain plug gasket 1 month ? 6 Months 5,000
Spark plug and wire ? ? - 60,000
Ignition coil ? 100,000 - As Needed (A.N.)
Valve clearance 4 60,000 - A.N.
Cooling system
Coolant 1 month - 2 30,000
Thermostat - 30,000 ? ?
Water pump - 30,000 ? ?
Hoses - 30,000 ? ?
Radiator - 30,000 ? ?
Fan clutch - 30,000 ? ?
Wheel & Tire
Tire pressure 1 Month - - -
Tire 1 Month - 6 Year A.N.
Rotation - - - 5000
Wheel alignment - - - -
Front wheel bearing repacking - ? - 30,000
Lubrication
drive shaft, steering knuckle ? ? 1 15,000
Throttle cable ? ? - -
Door locks and latches - - - -
Emission
Catalytic converters ? ? - 100k-200k
Oxygen sensors ? ? - -
Exhaust pipe ? ? - -
Charcoal canister 6 60,000 - -
Transmission
ATF 1 ? - 30,000
Drive belt 1 15,000 4 60,000
Brake
Pad & Rotor ? ? - -
Brake fluid 1 Month - 2 30,000
Drive axle
Differentials oil ? ? 2 30,000
Front axle ? ? ? 60,000
Rear axle ? ? ? ?
Suspension ? ? ? ?
Fuel filter ? ? ? 25,000
Battery
Connection 1 Month ? - -
Charging system ? ? - -
Alternator ? ? - -
Voltage Regultor ? ? - -
EGR System
EGR Valve - ? - -
Valve Cover Gasket - ? - -
VSV for EGR - ? - -
EGR Gas Temp Sensor - ? - -
EGR Valve Modulator - ? - -
Sensor
Mass air flow ? ? ? ?
Intake charge temperature ? ? ? ?
Throttle position ? ? ? ?
Coolant temperature ? ? ? ?
Manifold air pressure ? ? ? ?
Fuel pressure regulator ? ? ? ?
Idle air control ? ? ? ?
fuel pump relay ? ? ? ?
fuel pump impact switch ? ? ? ?
All wiring harness ? ? ? ?
AC ? ? ? ?
Cosmetic
Vaccum Interior - - 1 week -
Washing - - 1 month -
Waxing - - 6 month -
Rust Prevention ? ? ? ?
Safety
Seat belt ? ? - -
Airbag ? ? - -