Build "Falcor" the 1984 FJ60

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The part that sucks about being away from home is that it's still just as easy to order parts.... you just can't install them yet.

I just placed a medium sized City Racer order.... along with a Stainless Trays order. HA!! Both of these companies are awesome to work with so I know it's money well spent. I'm sort of looking forward to going home so I can install all of these parts!

Drove all over today and realized that I may have inadvertently fixed what I thought was a rear main seal leak.

I was laying under the engine area for my 1000 mile check over and decided to put a socket on the oil pan bolts. Again, just like every bolt on this thing, they were finger tight!! What the heck? I am stoked because now it doesn't leak a drop! I'll keep an eye on it but for now I'm going to call that a win!!
 
And now for some tech

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Boom!
 
So a trout sticker fixed your anxiety of feeding this pig? 😁 JK
And you actually replaced the 10mm nuts with genuine Yoda wing nuts? I still haven't done that.

Supposedly, that OEM cap attaches to the fuel door latch, but I haven't quite figured it out. If you do, please post a pic.

OEM parts 😎👍
 
So a trout sticker fixed your anxiety of feeding this pig? 😁 JK
And you actually replaced the 10mm nuts with genuine Yoda wing nuts? I still haven't done that.

Supposedly, that OEM cap attaches to the fuel door latch, but I haven't quite figured it out. If you do, please post a pic.

OEM parts 😎👍

EXACTLY! HA!

Yeah I have part numbers on those parts too if you'd like them.

Funny you mention a gas cap tether or holder... I was thinking of a way to replicate that now that I have an OEM cap. Is it just a thin chain similar to how the radiator cap was attached on the FJ40's? Or is it like a gas cap holder that allows it to sit on the door while you fill up?
 
EXACTLY! HA!

Yeah I have part numbers on those parts too if you'd like them.

Funny you mention a gas cap tether or holder... I was thinking of a way to replicate that now that I have an OEM cap. Is it just a thin chain similar to how the radiator cap was attached on the FJ40's? Or is it like a gas cap holder that allows it to sit on the door while you fill up?
I had seen a pic somewhere and it made sense the way the latch fit in the cap. However I have not figured it out and just put the cap in my pocket.
 
Finally got around to some comparison shots with the various headlights and fog lights.

Please note - cameras adjust for lighting so while the pictures may look bright, that's because the camera has magic inside it that enhances what it sees. (Anything I can't explain uses magic.... auto transmissions, cameras, wifi/bluetooth and so forth.)

Poser shot!
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Below - Diode Dynamics SS3 Max fog lights - Yes, these are SAE compliant fog lights. Amazingly they do not look bright to oncoming traffic. Their beam pattern is low, thin and wide. I imagine that if I could strap two small stars to the front of my rig that these fog lights would still be brighter by comparison. Worth the extra $$, hell yeah. These are amazing!! Oh yeah and the Philips H4 headlight bulbs are also on in this picture but they're not adding much, unfortunately.
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Below- H4 Philips halogen bulbs in Koito housings outlined in a previous post. These light bulbs are considerably brighter than the original Koito bulbs but still not even close to comparable to some of the LED H4 bulbs I used like the Auxbeam H4 or the Haikari Ultra H4 bulbs. Those were in my estimation twice as bright and then some, but the downside was they iced up in cold weather. I have a new H4 LED bulb being delivered tomorrow that I'm going to try. These halogen bulbs are just not adequate.
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Below - Koito headlight bulbs in Koito housings with Off Road Town fog lights (which I ended up returning because the took on water). Again, pictures of light are deceiving due to the auto light adjusting nature of cameras (aka magic). These headlight bulbs are too dim, fog lights are awesome for the $90 I paid. Bummed they soaked up water like a sponge, my other pair on my FJ40 are dry as a bone after 2 years of use.
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Once I receive the new H4 LED bulbs I just ordered I'll do some more comparison shots.
 
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60 series self healing is real. The more you drive them, the healthier that they get.
 
I've been looking at these for the past week after drooling over some in a 100 series that I saw when I went skiing. Reef Drawer 40 - https://landsharkoutfitters.com/collections/start-your-reef/products/the-reef-next-gen-kiss-drawers They're pretty amazing, however they're sold out and when they are back in stock is anyone's guess. So I built something that will work for the time being.

My goal was to create a platform that I can store my skis under and my dog can ride above it. Ultimately I'll create a fold forward piece so we can sleep in there if we want. It took about an hour to make this, nothing special but it's light, strong and simple.


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It works perfectly and will allow the skis and poles to be placed underneath while the dog chills out on top. The seat can still fold back to allow for passengers and once I decide exactly how I want the sleeping platform piece to work, I'll put a piano hinge on it and use the folded seat base as the support.

The legs are made of 2" PVC and the mounts are just drains of the same size. Three in the back there that you can see and then three in the front with two shorter ones resting on the wheel arches. I used 3/4 CVX plywood as the base, it's super strong. The dimensions are 41" deep and 57" wide. I radiused the corners in the rear using the shop light which seems to match perfect. I left the legs a touch long until I dial in the folding piece and finally I simply covered it with cheap Lowes tan carpet glued and stapled. The whole thing cost a touch over $100 and it weighs about 35lbs.

Most importantly it can be removed by one person in like 3 minutes. the legs pull off and simply slide the platform out and store it in the garage.
 
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Lastly, I took out the halogen lights and installed these guys.... Amazon product ASIN B08TBK4YV3 I know that I've gone back and forth with halogen bulbs and LED but these things are just flat out better than the recommended halogen bulbs. I'm not sure what to say other than I can see really well on pitch black roads and they're not blinding other drivers. For the moment at least... LED wins for me. I know they'll possibly ice up but I'd rather see well and run that risk than the other way around.

I'll post up some pictures of how they appear at night but again, those are not accurate as cameras can touch up the light shown in a picture with aforementioned magic.

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As my iPhone's Lux meter shows, they're bright. I recognize that the lux meter is probably incredibly inaccurate but at least all measurements are being taken in a consistent manner.

The LED bulbs utilize the entire reflector top half of the reflector and don't leave any dark areas as shown in the second picture.

The last picture is a comparison between the halogens on the left and the LEDs on the right... obviously they're brighter. I've aimed them properly along with my crazy bright fog lights, this seems like a winning combo. It wasn't inexpensive but neither is hitting a deer or something else I wouldn't be able to see.

One time driving just past Spanish Fork on my way to Moab a guy pulled up next to me at a stop light in a super nice yellow, lowered Chevy full size truck and when the light turned green he hauled ass to get in front of me where the lanes narrow down from two lanes to one. It was clear he had spent time and money making that truck as bad ass as a lowrider can be.

I noticed as he pulled up that one of his headlights was out and I thought, I wouldn't want to be driving over Highway 6 without proper lighting.

Sure enough, a few miles down the road he trained the $hit out of a deer and completely destroyed his truck. The impact blew both air bags, smashed his front grill, bumper, radiator, core support, both fenders, hood, windshield and somehow the roof. Both drivers side tires were blown out and both wheels were destroyed because after hitting the deer he ran along the cement barrier for 200 feet or so leaving a yellow and black witness mark on the barrier. Steam was pouring out of what was left of his engine bay, trans fluid or oil all over the ground along with pieces and bits from his truck. Smoke from the air bags was pouring out of the occupant compartment but they were both out walking around so I assume they were okay.

Not far from his destroyed truck was what was left of the deer. It wasn't the largest I'd seen but I bet it weighed about 250lbs. There was ZERO chance his truck wasn't totaled. My guess is that if he had a second headlight and was driving a slow ass Land Cruiser up that pass he would have been just fine.

We pulled in to Moab late that night, when I woke up the next morning and went out to load our mountain bikes in my new Tacoma I saw I had a flat tire, I could immediately see a chunk of what I believe was his truck lodged in the tread. I said some choice words and started changing the flat. :flipoff2:

I learned something that day... deer hate lowriders.
 
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I added a folding piece to the platform. I just used hinges I had laying around, eventually if I don't hear from Land Shark I'll end up swapping them out for a 48” piano hinge, until then this works perfectly for what I need.

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The front rests on the rear seat base with a relief cut out for the rear seat base latch. It's solid, light and will work perfect.

It's very possible that I'll want to tie it down, the front piece can be tied down to the rear seat back latches and the rear piece can be tied down to.... something, I just need to figure that part out because I'm not willing to drill holes in the body.
 
I added a folding piece to the platform. I just used hinges I had laying around, eventually if I don't hear from Land Shark I'll end up swapping them out for a 48” piano hinge, until then this works perfectly for what I need.

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The front rests on the rear seat base with a relief cut out for the rear seat base latch. It's solid, light and will work perfect.

It's very possible that I'll want to tie it down, the front piece can be tied down to the rear seat back latches and the rear piece can be tied down to.... something, I just need to figure that part out because I'm not willing to drill holes in the body.
I like it. Futon mattress?
 
Yeah, I'll probably do something like that. I'm thinking thin enough to roll up reasonably easy, light weight, so foam will probably be the choice and lastly inexpensive and won't be damaged by a random ski pole or dog claw.
I use a futon mattress. It is bulky, but warm and durable. It's reasonably comfy too as I have no desire to go camping and not sleep or suffer at the old age of 49. Jack's Plastics makes the Paco Pad. A little pricey put very durable and made like a whitewater raft.
 
Driving up to Mt Bachelor to ski for 3 days in a row returned my best mileage so far… which surprised me because I’m really not going easy on that 2f on the way up. I’m commonly in 3rd gear and trying to keep it below 3k rpms. 11.1 mpg + whatever % my 33” tires are decreasing the number of miles I show on the odometer. I figure it’s pretty close to 12.5mpg. Not bad.
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My cousin and I at the summit of Mt Bachelor.

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My wife and I first in line before the lifts start spinning.

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32 miles and 33k vertical feet for the weekend. Not bad for a typically busy 3 day weekend here at Bachelor. We left around 11am each day when the lines got long.
 
A guy from Toyota called me yesterday and said my gas tank recall is just about ready to schedule... so that's good news. However, it means another trip back to Seattle. Road trip!

I also messed around a little with my tire pressure, I was running 30psi and I bumped it up to 35psi. The rig rolls easier and doesn't lean quite as hard in the corners.

Lastly, I saw this awesome Freeborn Red 60 at 10 Barrel Brewery in Bend last night. So many awesome Cruisers in Bend!!!


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