anyone ever break anything inside one of these transfer cases? i was attempting to climb a 10ish ft high rock at the entrance of a trail yesterday and heard a decent pop when i landed one time. no weird noises on the next 3 attempts and i gave up and took the bypass. wheeled for a couple more hours and then hit the gravel road back to camp. when i got on the road i unlocked the center diff like usual, nothing out of the ordinary until i went around a turn, heard some binding and metal clanging noises and the truck kind of bucked a few times. i can recreate the noise/binding condition by switching from reverse to drive or hitting the throttle, letting off and hitting again but only randomly, doesnt do it every time.
i jacked it up in the garage (all 4 wheels) and the center diff wont fully disengage. the actuator runs but the front and back are still connected most of the time. i can roll the back wheels back and forth and make it disengage from the front for a second but after rolling them a certain amount it catches in the transfer case and starts turning the front again. you can actually feel something clunk and the front starts turning with the rear.
the viscous coupler is removed so normally i can spin the front and rear independently of each other.
any ideas? gonna tear it apart in the next few weeks hopefully and investigate.