I pulled my starter over the weekend PITA. I was planning on rebuilding myself, but have decided to just get a rebuilt. In calling around I understand there are different brands on the market. Edited: Rebuild myself.
Which one is best for the money, considering the PITA job to replace would be?
Edit: 3/24/16 To reflect thread and my desire to keep a working starter, that has worked for past 214K miles.
Denso is the only way to go, no other will be as reliable IMHO. Lifetime warranties of cheaper aftermarket are useless, when considering the labor to replace.
For 1998-2002:
All parts are availed from the Dealer or online to rebuild DIY. So we've some choices with the Denso; Buy a rebuilt $170 -$230, Replace contacts & plunger DIY $30. OR Complete rebuild DIY $ (part dependent).
Note: ~$210 just for a $5 boot, as it comes with armature housing. Boot protects positive cable from short if a foreign metal object falls under intake manifold. Short could be dangerous, if any gasoline in area at time. If someone finds a source for just boot, please post it.
For 2003-2007:
Only a few parts are available. Magnet Switch Assembly (solenoid) $100. Also the Brush Holder, Yoke, and Armature assembly sold as separate parts. No seals. Rebuild Denso may be best option in these years.
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Here's some picture of my 2001 DIY. I replaced: housing connector (engine wire harness), large O-rings, vent tube (miss handled), new contacts & plunger (Old's, worn but within spec), fresh greasing of gears & bearings. Cost ~$40. Next rebuilt I'll order all new seals, as well.
Crud buildup, boot & O-rings brittle;
Clean armature commutator under cut channels, with dental tool & 400 grit (what I hand lying around)
Clean and Round Out Commutator: Built jig. Along with long sand board support at far end (out of pic) and stopped in jig. Use with 400 grit (highest I had). Spinning armature (took ~20 minutes) to resurface, using light surface pressure and keep flat and exact same angle at all times. Near as good as a lathe for a Sunday tool.
Gears & bearing area had girt washed.
All parts cleaned, inspected, tested (per FSM) and greased ready to assemble:
The FSM has a very specific procedure for firmly holding contacts in place with a block of wood using hand press (clamp) with 210lb of pressure. This keeps alignment proper for health of contacts with plunger.
Which one is best for the money, considering the PITA job to replace would be?
Edit: 3/24/16 To reflect thread and my desire to keep a working starter, that has worked for past 214K miles.
Denso is the only way to go, no other will be as reliable IMHO. Lifetime warranties of cheaper aftermarket are useless, when considering the labor to replace.
For 1998-2002:
All parts are availed from the Dealer or online to rebuild DIY. So we've some choices with the Denso; Buy a rebuilt $170 -$230, Replace contacts & plunger DIY $30. OR Complete rebuild DIY $ (part dependent).
Note: ~$210 just for a $5 boot, as it comes with armature housing. Boot protects positive cable from short if a foreign metal object falls under intake manifold. Short could be dangerous, if any gasoline in area at time. If someone finds a source for just boot, please post it.
For 2003-2007:
Only a few parts are available. Magnet Switch Assembly (solenoid) $100. Also the Brush Holder, Yoke, and Armature assembly sold as separate parts. No seals. Rebuild Denso may be best option in these years.
____________________________________________________________________
Here's some picture of my 2001 DIY. I replaced: housing connector (engine wire harness), large O-rings, vent tube (miss handled), new contacts & plunger (Old's, worn but within spec), fresh greasing of gears & bearings. Cost ~$40. Next rebuilt I'll order all new seals, as well.
Crud buildup, boot & O-rings brittle;
Clean armature commutator under cut channels, with dental tool & 400 grit (what I hand lying around)
Clean and Round Out Commutator: Built jig. Along with long sand board support at far end (out of pic) and stopped in jig. Use with 400 grit (highest I had). Spinning armature (took ~20 minutes) to resurface, using light surface pressure and keep flat and exact same angle at all times. Near as good as a lathe for a Sunday tool.
Gears & bearing area had girt washed.
All parts cleaned, inspected, tested (per FSM) and greased ready to assemble:
The FSM has a very specific procedure for firmly holding contacts in place with a block of wood using hand press (clamp) with 210lb of pressure. This keeps alignment proper for health of contacts with plunger.
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