Results by @Magnaman for 2005 LX470 in Arizona and discussion:
Hub-to-fender distances -- done at "N" height?
Front height L&R 19 3/4
-- good, same on both sides, Front Cross-Level is good.
Rear height L 21 R R 20.5
-- LHS Rear is sitting 0.5 inches high, if chassis and body are true (not twisted, vehicle sitting on a level surface -- not driveway, not street), might expect diagonally opposite RHS Front to be 0.5 inches low. Result may be affected by damage or wear somewhere, such as worn springs or spring seats/packers, or worn 'shock absorber' bushes (Note: In AHC system the 'shock absorbers' -- which really are just simple hydraulic struts -- carry their share of vehicle weight at all times including when vehicle is at rest, different to shock absorbers in a conventional suspension). As an indication, the difference is within the FSM-specified tolerance of 0.39 inches (10 millimetres) for Front cross-level, so suggest that it is reasonable to assume a similar tolerance at the Rear, and if so, it not worthwhile to 'pursue perfection' at the Rear. There are other faults to fix first.
AHC Height Control Sensor readings at "N" height setting:
R Front Height Control Sensor 1.4
-- good, close to zero,
L Front Height Control Sensor 1.2
-- good, close to zero,
Rear Height Control Sensor -12.8
-- not good, difference from other Sensors is much too large. When there is a large difference, the Suspension Electronic Control Unit (ECU) cannot resolve the correct height signal for "N" height and the vehicle may behave erratically. The ECU may place the AHC/TEMS systems in "Fail Safe Function" -- if so, this prohibits AHC/TEMS operation. There may or may not be a Diagnostic Trouble Code (DTC C1713) appearing for the Rear Sensor -- only happens if the signal is out of the FSM-specified voltage range, does not happen if the signal is within the FSM-specified range but the vehicle height is incorrect. In the case of your vehicle, the Rear tape-measured hub-to-fender distance is reasonable but the signal is unsatisfactory when read on Techstream or other scanner -- where it is displayed in inches or millimeters, not volts. CONCLUSION: The result for the Techstream or scanner result for the Rear Height Control Sensor
circuit (meaning Sensor plus Connector plus Harness) is way out of order. The condition of the Sensor and/or its connector and/or its harness is suspicious. SUGGEST remove the Sensor from vehicle, inspect connector, wiring harness -- then remove cover from Sensor itself, inspect, clean AND TEST PER FSM. (Note: Inspection is not enough -- Sensor faults cannot be detected reliably by eye). Alternatively, if confident of connector and harness, replace the Rear Height Control Sensor with new OEM Toyota/Lexus Height Control Sensor Part Number 89407-60010 from IMPEX or PARTSOUQ (or Toyota or Lexus Dealer if the price is right) -- avoid substitutes if reliability and longevity are important.
AHC Pressure readings at after moving from "LO" height to "N" height, at correct hub-to-fender distances, Fuel Full, no load nor persons in vehicle -- best to make readings and subsequent adjustments with all permanent accessories and builds in place -- but achieve front and Rear AHC pressures in the FSM-specified ranges:
Front pressure 10.6
-- way too high, FSM-specified range is 6.4 to 7.3 MPa, maybe vehicle is heavy at the Front (?) or maybe it is long overdue to for AHC review and adjustment (?) - needs a LOT of Torsion Bar adjustment -- gives about 0.2 Mpa per turn of Torsion Bar adjuster means 15 to 20 turns (?), so you may run out of thread on the adjusting bolt and re-indexing the Torsion Bars may be necessary to achieve correct Front AHC pressure.
Rear Pressure 8.7 (mentioned 3.9 MPa in Post #1 this thread???)
-- way too high, FSM-specified range is
5.6 to 6.7 Mpa --
maybe vehicle is heavy at the Rear (?) or maybe it is long overdue to for AHC review and adjustment (?) -- pre-loading with packers/spacers will be insufficient, needs coil springs with a higher spring rate, suggest King KTRS-79 which would give the required correction of about 3 Mpa.
Accumulator pressure 10.6
-- normal
Factory Service Manual (FSM):
In addition to the link provided by provided by @GTV at Post #4 this thread and in addition to the "Search" function on IH8MUD ....
Ideally, obtain and use the 2005 LX470 Factory Service Manual but if this is not to hand, suggest use the following links to Land Cruiser 100 series FSM -- the AHC/TEMS sections for specifications, diagnosis and repair & maintenance guidance are the same for both LX470 and LC100 (where AHC/TEMS is fitted).
General Description of the AHC/TEMS systems with explanations and diagrams of components -- this is an excellent read if not seen before, worth printing for later reference:
LC100 Workshop Manual - https://lc100e.github.io/,
then scroll down through the index panel on the LHS of the opening page:
+ New Car Features
+ CHASSIS
+ Suspension
+ Active Height Control and Skyhook TEMS
Scrolling to “Repair Manual” and “DIAGNOSTICS” reveals relevant diagnostic and test information, etc. For example:
LC100 Workshop Manual - https://lc100e.github.io/
+ Repair Manual
+ DIAGNOSTICS
+ ACTIVE HEIGHT CONTROL SUSPENSION & SKYHOOK TEMS
Scrolling to Electrical Wiring Diagram and visually tracing the circuits helps with understandings of how things work:
LC100 Workshop Manual - https://lc100e.github.io/
+ Electrical Wiring Diagram
+ OVERALL ELECTRICAL WIRING DIAGRAM (RHD)
+ Active Height Control Suspension
+ Choose relevant year -- note: there can be some differences in EWD's for LC100 and LX470
The coloured EWD is better -- found at Post #420 at this thread:
The ABCs of AHC - How to Measure, Flush, and Adjust all in one place - https://forum.ih8mud.com/threads/the-abcs-of-ahc-how-to-measure-flush-and-adjust-all-in-one-place.1211999/page-21#post-14909889
Scrolling to “Repair Manual” reveals settings, repair information etc. For example:
LC100 Workshop Manual - https://lc100e.github.io/
+ Repair Manual
+ SUSPENSION AND AXLE
+ ACTIVE HEIGHT CONTROL SYSTEM
+ ON-VEHICLE INSPECTION