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I was talking to Nolan last night about my harsh ride and had a few questions for you fellas.
I have new shackles, bushings and am going to remove my springs and take the two lowest (smallest) leafs out of the packs and then put them back on with the new shackles and bushings.
since I will have them out im going to take the packs apart and clean them, sand and inspect for structural rust. I know not to paint them (individually) but should I put some sort of grease or rubber bn them to help reduce vibration and metal on metal?
once put back together I will just rattle can them black and re install.
Thanks for any advice or ideas.
77TLCFJ40 said:I have heard good things about slip plate, but have no personal experience.
What brand are your springs? Are they "heavies" or other? How many leafs in the front and rear packs? How tight are your shackle bolts and spring pins (fixed end)?
MAF's new Mojave springs have a thin piece of plastic sheet between each leaf to space them apart so there is less friction and resistance to movement (flex). The plastic (maybe teflon?) only extends a few inches to each side of the center pin. Check out their website. If I ever take my springs apart, I will do both the slip plate and the thin plastic or metal spacers.
One weekend in Hot Springs and your springs would be butter.
mine aren't squeky now but I figured while I had them out I would look at taking them apart to make sure they weren't rotted through and clean them. Should I not go to this trouble?As long as you're going to the trouble of disassembling the spring packs, I'd paint each leaf with SLIP PLATE dry lubricant. This stuff really works, and it's worth the effort.
SLIP Plate #1Dry Film Lubricant, 1 Gal - Penetrants and Lubricants - Lubricants - 1WVL3 : Grainger Industrial Supply
I have heard good things about slip plate, but have no personal experience.
What brand are your springs? Are they "heavies" or other? How many leafs in the front and rear packs? How tight are your shackle bolts and spring pins (fixed end)?
MAF's new Mojave springs have a thin piece of plastic sheet between each leaf to space them apart so there is less friction and resistance to movement (flex). The plastic (maybe teflon?) only extends a few inches to each side of the center pin. Check out their website. If I ever take my springs apart, I will do both the slip plate and the thin plastic or metal spacers.
One weekend in Hot Springs and your springs would be butter.
Pm lcwizard his name is Dave he is 4+ the designer/maker. Super nice guy he might just sell you the material they use for the mojave springs.
Pm lcwizard his name is Dave he is 4+ the designer/maker. Super nice guy he might just sell you the material they use for the mojave springs.
mine aren't squeky now but I figured while I had them out I would look at taking them apart to make sure they weren't rotted through and clean them. Should I not go to this trouble?
supposedly I have a 4 inch sky jacker suspension...see pics....I don't think they look like heavies and I haven't measured bolts and pins yet.
Thanks fellas and here are some pics so yall can help me decide if I need to break the packs apart while they are off the truck. it rides stiff so im removing the lowest 2 (smallest) leafs from each pack and putting new bushings and shackles on. I was most concerned with the front end shackles which are very rusted. see pic 1...this looks like surface rust but the inside view around the bushings is pitted pretty bad.
Thanks Lee im learning alot and we are justifying the tech in this thread.
I will look into getting some slip plate and I all ready have CCOT shackles for it. Why are new u bolts necessary? Couldn't I clean and repaint the ones I have? I need to get under the truck and evaluate the bump stops as well. Nolan and I also discussed new shocks, but I may wait and see how this work dampens the ride.
I like reusing OEM ubolts. I have found that after 30+ years they are stretched out enough

Looking for some driver and passenger hard doors for the 74 fj 40.
Holla if ya got some.
I was talking about the poly in between the springs. I know he does manu the springs.
I forgot to comment on this. I spoke to Dave about this on Monday. He designed and field tested the Mojave line of leaf springs. The prototypes were made in California. Dave/4+ does not build or assemble the springs at his shop in Arizona.
They are built to his specs, but he is not involved in the manufacturing process. Mojave spring production is subcontracted to the Betts Spring Company
Betts Spring Manufacturing, Inc.
They're manufactured at a Betts facility in India and shipped to Man-A-Fre.
Correct my phone jacked me that he DOESNT manu the springs. I have dealt with him direct many times. I would buy the mojave if he would sell me a set and not have to deal with MAF. MAF = over freight charges.
Later