We made quite a bit of progress this week. I haven't had mich time to post but we are much further ahead.
We made the rear floor section. We used 16 gauge sheet metal for that one......
Before we could install that, we realized that the body to frame mounts were too far rusted to even be considered usable. So i made new ones out of 1/8 plate and welded them onto the body.
Frame mounts are made out of 3/16 and also installed. The body now sits 6pairs of polyeurethane body mount bushings . It looks nice and staight on there...
One thing to mention is that because of the addition of the rear section, the extreme rear part of the body almost reaches the top of the rear axle hump on the frame.
We were forced to raise the body an extra 3" of the chassis ,for it to look nice and level front to back .
The truck now benefits a 3 inch body lift but the bottom part of the chassis is visible when looking at it broad side.
I guess my idea of using a 4" lifted suspension flew out the window with that one..... the truck would end up being way too high when i finally install 35 or 37 " tall tires. It looks good to me for now .
Here are some pics. Any advice is appreciated