Body shop here in SA recommended by the local cruiser group quoted me $2300 to fix all of it (excluding rear crossmember). That would be for full metal work and paint. I’ve decided to keep it and just fix the rust bit by bit seeing as it won’t spread much anymore given my location. The door and front fender being first, then the rockers (which I may just tackle on my own since it’s pretty minor and I can paint those without a perfect match). The rear quarters will be last, because I’m still considering just cutting those out and boxing in. The rust is at the very bottom in an area that serves no purpose, and is covered by the bumper. Even aftermarket bumpers will cover it. Aside from those areas, the other rusted bits are on parts that I was planning on replacing anyway (swaybars, links, skid plates). The frame itself front to back is solid, and mechanically the truck is excellent, and that counts for something.
I didn’t set out for a mall crawler, so we’re just going to deal with it rather than take a hug loss. Selling it will be a $5k loss easy, since I’d have to take into consideration the sales tax already paid, and my flight and fuel as well which was $500. Then a new truck in same price range, tax again, and probably flight and fuel again since there’s not much here in TX for sale....it’s just not worth it. At the end if the day, with all things considered, it’s a decent truck. I just paid more than I should have and there’s no one to blame but myself because I had the chance to walk away. I’ll probably start a project thread here soon so folks can see the transformation.
If I skip the full rebuild of the rear quarters and handle the rockers on my own, realistically I’m looking at only $1200-1500 in rust repair, and $120 for the Eastwood chassis restoration kit that should take care of the undercarriage. I already have someone lined up to box the rear crossmember and he’ll probably do it for a case of beer and materials.
I’ve ordered metaltech upper and lower rear control arms, a white line rear swaybar, and OEM end links, and metaltech sliders. I’m waiting for all of the slee skidplates to be back in stock and when they are I’ll be ordering those (the front is OOS). I have a tap and die kit to remove a couple skid plate bolts that broke, most of them came out fine though.