The apparent stiffness of the system is likely due to the high hydraulic pressure, as the AHC system is working too hard to try to control the load. By increasing the preload on the torsion bars, you allow the hydraulic system to do less work to keep the vehicle at the correct height (as indicated by the sensors), as the spring is doing more of the work. Lower hydraulic pressure will allow easier motion of the system, which should give a more compliant ride over bumps.That’s why I’m wondering whether, instead of chasing the exact factory ride heights, it might be better to start by lowering the rear a bit first (which in theory should reduce the pressures). Those were roughly the ride heights my AHC had before the globe replacement, and everything actually worked pretty well then. Only if that doesn’t improve the comfort, it seems to me that it would make sense to try setting the factory ride heights and continue troubleshooting from there.
Unless I’m misunderstanding how the AHC system works, and raising the vehicle through adjustment could somehow reduce the pressures.
If you're out of adjustment on the torsion bar preload bolts, you may be able to re-index the torsion bars (another topic that is covered in various threads ad nauseum).