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Others will chime in but a couple of thoughts:
- Did you just do work on the system and then get the spongy pedal, or did it appear all on its own?
- How are you bleeding? There are several methods (pressure, gravity, pumping the pedal) and then also the proper bleed order.
- Still air in the system
- Air in the master cylinder
- Bad brake line that is swelling
Have you inspected all the lines when under pressure ? you could have a blistered line that is only visible under pressure and doesn't leak.
Are your brake pads a performance type that really only work well when hot? Switching to OEM might help.
Had the same problem with my 99 and 04. Tried all the usual stuff, nothing worked. The I changed over to a SS brake line set and it stops like sports car.
Also can adjust the brake pedal height with a 14 mm wrench at the base of the brake.
The aussie 100s have a bleder under the back on the load valve, did you bleed that one.
The aussie 100s have a bleeder under the back on the load valve, did you bleed that one.
where did you get you brake lines?
While on the subject of 100 Series brakes I was remiss to learn, the hard way I might add, no duplicate/2nd brake circuit like my GM pick ups had some 30-years ago. If you lose one brake line/cylinder you lose all 4 brakes. Not sure how, in this day and age of government safety regs how Toyota could even sell something set up like this without a failsafe design.


thanks NMuzj100 will check it out you mean the caliper right?vxlc80 - regarding your original problem my FSM also says to inspect the piston seals for wear or damage