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Nope, no way to do it driving. I have no soot or exhaust smells in the cooling system or overflow bottle.I'm not sure if you where able to, but did you run the coolant test while driving? I had a car that passed the coolant test while idling for a while. The second you got on the road with a little head wind would loose coolant, and after a while or hard pull would vapor lock the thermostat and over head. Turn the engine off for a bit and all was good til the next pull. Just an idea. Have you smelt the coolant or inside radiator? Wild guesses, but I know I'm out of ideas. Plus I'm set up the same way with the thermostat 2" above the filler with no problems and no special bleeding ritual.
Matt
Its the origonal that I got with the engine. No known history. It did spend a few days in my failed vinagar mix for eliminating rust. That very well may have compromised the seal or weakend it.What's the history on your water pump Jeremy? It is the only part of the cooling system with moving parts.
The way this swap has gone im not suprised!Bummer!
With the water pump out of the loop and pressure is getting into the cooling system, it's either compression/combustion or boost.
You may have a crack in the intake runner to water jacket, hence no combustion gas? I know, no help, but the cause is narrowing.
As a test, remove the rocker assy, so all valves are closed. Then pressurize the intake and see if bubbles appear. I wont take long and only needs to be 25 psi or so. Mat be an easy way to find out if the head is cracked in an area you can't see very well.
Not really, I had a pressure guage on the system and it builds to rad cap open pressure with in about 5min cold.Have you ran the truck with the pressure tester attached to see what kinda pressure this leak is putting into the system?
Yeah im not too concerend at this point. I have a 5 gallon jerry full of water if needed.I've driven mine 300km home with a bodged radiator hose and refilling it whenever the temp gauge dropped to zero (no coolant in thermostat housing). Replaced the hose, refilled and no related problems.
So don't worry about causing more damage. Just worry about the original leak!
At this stage yes, I do not want to be pulling the head a 3rd time.Would you still send the head out even if you see an obvious problem with the HG?

Na im going away for a few days. Im going to wait till I have all the parts before I take it appart again. Plus the head needs to be sent out for testing as well. May have it back on the road by Feb.Well... That's what the weekend is for
I'm sure you'll have er buttoned up by Monday morning...
Let's hope it's the head gasket only...
No I replaced the cylender liners so the cylender seals against the slightly rased cylender sleeve. The gouge is still in the deck but did not cross any oil or coolant galeries. If I need to pull the entire engine again ill probubly put something else in.Did you end up machining the deck? I remember seeing a gouge in some of your earlier posts...