Interior Door Panels

[tramadoc]

If you make these, let me know. Also if someone is making them in masonite, I'd buy those too.

 

[musthave]

I don't care about the rust so much for exactly the reason you stated... you can get galvanized material to start with if that was a real worry.
I'm more concerned for the fact that the durability testing for the doors is done at a particular mass. Everything is designed around the mass of the door... Granted, it was probably overkill and that's why nobody has hinge issues, but I wouldn't want to invite issues with the latch or something if it isn't needed. Reducing the mass of Musthave's panels will likely only result in increased cost, but I still feel the solution could be overkill and might bring on other issues if its more than a 10% change.

I’ve Had my installed for over three years. No issues. Daily driver.

 

[PolarRunner]

I built steel panels and reassembled door panel, but there wasn't any demand for them.

https://forum.ih8mud.com/threads/cardboard-door-panels-dont-last-4ever-but-this-could.815225/

Dang!! I'd go that route! Worth it I think, saves me the time and trouble.

 

[musthave]

I’m cutting a few now. Let’s see.

 

[tramadoc]

Dang!! I'd go that route! Worth it I think, saves me the time and trouble.

I'm down brother.

 

[nthnrc]

Any further word on this? Is it possible to get just the steel inserts or even the blueprints of it so I can get it cut locally?

 

[yellowgeko]

D

 

[Gil]

Following!

 

[mudgudgeon]

I reckon aluminium/HDPE/aluminium composite sign board would make a good alternative material.
Sturdy, light weight and about the same thickness as the original. Plus it would possibly help as a sound dampner

 

[Baja Mickey]

Just an update to this older thread....I'm redoing the interior door cards on my '92 fj80 which are garbage. Found the Australian Door Cards website based on the ebay photo above and ordered.... exchange rate made these about $108.00 US including shipping and I received them in 1 week to Iowa in the midwest. They are a spot on match for all the cutouts and attachment points. Packaged extremely well and arrived with no damage. If your struggling to find these for your vehicle, I would recommend looking at this site. Australian Door Cards

 

[cme4lyt]

Just an update to this older thread....I'm redoing the interior door cards on my '92 fj80 which are garbage. Found the Australian Door Cards website based on the ebay photo above and ordered.... exchange rate made these about $108.00 US including shipping and I received them in 1 week to Iowa in the midwest. They are a spot on match for all the cutouts and attachment points. Packaged extremely well and arrived with no damage. If your struggling to find these for your vehicle, I would recommend looking at this site. Australian Door Cards

Great update, Thanks for sharing ! I’ll be diving into this soon.....

 

[nickryan]

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