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Cleaned and scoured PHH pipe and passenger heater pipe to repaint them black again.
Cleaned up sensors and will install these tomorrow. Spent the rest of my time throwing away boxes and putting tools away.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Sensors in and a knock sensor terminal crumbled, so ordered a replacement.
3 coats for the heater pipes.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Been following your thread for a while. I'm in awe!
Cheers!
Been following your thread for a while. I'm in awe!
Cheers!
Thank you.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Found out why my EGR has never worked.
Even after boiling the intake manifold at the machine shop, this port was STILL blocked by carbon. Currently scraping it all out.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Manifold, upper coolant elbow and engine hooks cleaned and polished up.
Going to start on this mess and replace the hoses and a VSV.
Coolant hardlines dry.
Added some caps to the hose clamps I trimmed up a bit.
These up next for a scrub and paint.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Knock sensor terminal repair came in and I swapped the old with new.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Wrapping up the fuse box wiring as my terminals came in.
A bit of a change in my diagram. Instead of the ABS feeding the York relay and fan fuses directly, I have them both attached with ring terminals at the main power wire of the fuse box. This wire is the same wire that feeds the ABS and a less intrusive install. The ABS fuse terminal will just power the York compressor and use a 20amp replacement fuse.
Lower intake manifold installed with new gasket and torqued up. PHH pipe installed and fuel filter attached.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Carfully cleaned up the nasty fuel rail.
Injectors came with new seals when cleaned and tested, but I replaced them with the OEM seals and installed on the rail. I also replaced the crush washers where applicable.
After installing the fuel rail, I added some extra heat protection on #6 and #5 injector wires with DEI wrap since they are right there at the EGR pipe.
Little coolant hoses starting to go in now and replaced the fuel line at the FPR.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Is your EGR still operational for emissions reasons?
1994 FZJ80, 3x, Emerald Green, TLCA #27610
1994 FZJ-80 Let the Adventure Ensue
1997 FZJ80, 3x, 2AB, Stock
1997 FZJ80, 40th Anniversary, stock and in need of love
1993 FZJ80, 3x locked, relatively stock
Is your EGR still operational for emissions reasons?
Yes.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
New valve cover came in. Notice the new large drain-back hole on the baffle. I've held off installing it because it might become red.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
If you’re considering other people’s votes: keep it stock. Stock is beautiful. Otherwise red looks great too!
1994 FZJ80, 3x, Emerald Green, TLCA #27610
1994 FZJ-80 Let the Adventure Ensue
1997 FZJ80, 3x, 2AB, Stock
1997 FZJ80, 40th Anniversary, stock and in need of love
1993 FZJ80, 3x locked, relatively stock
I was not successful in opening the factory crimps like I thought I could, so I made two changes.
First with the headlamp circuit, I ordered a step down crimp size 8awg to 12awg. This allowed me to connect the fuse bridge on one side and the power and fog lamp wire on the other.
Second was the DRL circuit. I re-ran this wire into the cab and utilized an add a fuse.
Cut a second opening on the bottom of the fuse box.
Wrapped everything up once again and finished.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Nice work, did you completely remove all your ABS wiring? Sorry if noted, haven't been on here for a bit.
If you hitting a wall on wiring, Molex and Tyco electronics offer some great solutions with connectors and tooling,
Nice work, did you completely remove all your ABS wiring? Sorry if noted, haven't been on here for a bit.
If you hitting a wall on wiring, Molex and Tyco electronics offer some great solutions with connectors and tooling,
Thank you. Wiring is finished with exception to the end side of fog lights, which do not exist at the moment and come with Molex connections. I will keep those places in mind for the future.
Regarding the ABS I removed everything except the sensors.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
My OCD needs to fix that upsidedown 10 amp fuse.
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
Paul, you’re going so deep (sts). When do you expect to get her running again?
1994 FZJ80, 3x, Emerald Green, TLCA #27610
1994 FZJ-80 Let the Adventure Ensue
1997 FZJ80, 3x, 2AB, Stock
1997 FZJ80, 40th Anniversary, stock and in need of love
1993 FZJ80, 3x locked, relatively stock
Paul, you’re going so deep (sts). When do you expect to get her running again?
Sorry, what's sts?
Not sure on running because no turbo. But I will have it 99 percent by next week if all goes well and I have time. I just received the last package I needed which is another VSV for the upper manifold and a new accelerator cable.
If push comes to shove I will reweld the down pipe back on temporarily.
That said, I still have a huge list of future to do's....
97 40th ~ Paul
What man can teach another to understand this truth? What angel can teach it to an angel? What angel can teach it to a man? We must ask it of you, seek it in you; we must knock at your door. Only then shall we receive what we ask and find what we seek; only then will the door be opened to us.
Let love be genuine; hate what is evil, hold fast to what is good; love one another with brotherly affection; outdo one another in showing honor.
My OCD needs to fix that upsidedown 10 amp fuse.
Haha, I'd be changing that too, OCD or not
Awesome work as usual.