And so the shenanigans began. Let me start by saying, as usual, the blame is entirely on me and not the truck.
Anyway, family and I are headed up I-75 to MI from Cincinnati for a nice week in the woods and snow. Wife immediately notes a new vibration in the truck, I shrug it off...crappy MI roads and whatnot. We're no longer used to them like we were when we lived in the Mitten.
Loud thunk from under-ish the truck at highway speed. "I'm sure we just ran over some debris."
More vibration after a quick driver swap. "Probably these grooved roads."
Vibration getting really bad. "Okay, let's stop and take a look."
No exit for a few miles. "Wow, something feels like it's about to fall off..."
Stop at the next exit:
Of course my non-mechanical better half knew something was wrong right away and I blew it off for a few hundred miles. In hindsight, I'd totally forgotten to torque the lugs down properly after putting the truck on the ground during the rear spring replacement. Was too excited to test drive the new springs. That loud noise on the highway was almost certainly losing a lug nut or two and hub cap.
Good news, I keep way too many tools on us at all times and some spares. Cheesy, but "two is one and one is none" really applied here. I for some insane and inane reason had put two spare lugs and two spare lug studs in the truck a few months back because all you folks on these 'Mud forums are basically doomsday preppers but also right, dammit. Thanks guys and thanks OCD.
So all I had to do was jack up the truck, pop the wheel off, unbolt the brake caliper, remove the disc, and hammer out the two broken studs in 20* weather in a truck stop parking lot. No tows, parts searches, or expensive diagnostics.
The truck stop had a tow center attached and the nice manager came out to see if we needed anything. He lent me a stack of washers to use a spacers to pull the lug studs through the hub using lug nut and my cordless impact gun. Worked like a charm. Bolted back up and on the road minus one center cap:
The whole ordeal took about an hour. Turns out MI roads are as rough as we though. Rode smooth the rest of the way. Listen to your spouses, gentlemen...