Intercooler time!
I adapted a lot of the info the Lj78 guys have provided on the forum about a water to air setup and I’m pretty happy with how turned out in the Hilux. Pulled almost everything off eBay and think I have about $500 all in. The quality of the intercooler and heat exchanger are really good. The Bosch pump is oem for a lot of vehicles.
EDIT here are the parts links
Heat exchanger
Intercooler
Water pump
thankfully my big roo bumper provides a lot of clearance for the heat exchanger. If I ever find the arb bumper I want there will be some cutting required I think. Made some 1/4” brackets that bolt to the crossmember existing m10 captive nuts
View attachment 2446440
Front grill / hood latch center support needs some light work with a Dremel to get the heat exchanger to fit flat- countersinking a machine screw in place of the bolts is key.
View attachment 2446439
I went out of my way to find a radiator that had inlet and outlet on the same side but it turned out to be a pain in the ass especially with the 3/4” heater hose. Managed to route it through the bumper neatly but it’s a pain to take it on and off now
View attachment 2446442
Pump tucks nicely in the spot between the coolant overflow and the rad. Wired it off the ignition ON with with a 5a fuse. It’s damn near silent and moves a ton of water. Probably overkill for the application
View attachment 2446443
The engine bay looking awfully busy. I only had to do some cutting to the air filter to get the snorkel to work
View attachment 2446441
still need to do a big test up to park city but so far the results are fantastic. I opened up the boost with a manual controller and have seen it peak as high as 15 psi (previously 7) but my cruising boost is still 5-7. Egts have dropped to 800-900 on the interstate holding 70 no problem. Seems to be running cooler too but I’m comparing ambient fall temps to 100+ summer days when I was last commuting it so who knows.