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Old 01-11-08, 08:56 PM   #1
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LCOwner's build up 1.0

I've got to have something to wheel this spring and summer. My FJ40 project is stalled for various reasons so I'm going to take some of the parts slated to for that and use them on the Wagon. I have a Marlin built SM420 and ToyBox w/4.70 gears and some other junk. I still need to buy the MC23 adapter to mate this to the split case. So in the mean time I started on the SOA today after a little shop clean up. This is the first SOA I've done on an FJ60 so input form ya'll is appreciated.
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Old 01-11-08, 09:23 PM   #2
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1. Out! I found that the pinion nut was loose. I wonder if that was caused buy the locker.
3. Pits and pieces from Ruff Stuff.
3. This is where I finished the day.
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Old 01-11-08, 11:49 PM   #3
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Looks good bro.

the dana's gonna make it under also?


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Old 01-12-08, 07:49 AM   #4
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Looks good bro.

the dana's gonna make it under also?

Nah. This build is going to be "family friendly". So it doesn't need anything that heavy.

More pics tonight.


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Old 01-12-08, 09:53 AM   #5
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Looks good dude. Any plans for reduction? Lockers?

Dylan


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Old 01-12-08, 07:03 PM   #6
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Looks good dude. Any plans for reduction? Lockers?

Dylan

Look for V1.5 comming soon.


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Old 01-12-08, 07:11 PM   #7
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Todays progress

1. Front axle out
2. Rebuilt springs with an a leaf addes from old FJ40 packs I had.
3. Front axle stripped down.

I had big help from great friends today. I wouldn't be this far without their help.
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Old 01-12-08, 07:16 PM   #8
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1. Larry gas wrenching off the brackets.
2. The hole Larry blew in the housing gas wrenching the brackets off. Larry's not allowed to use the gas wrench anymore.
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Old 01-12-08, 07:21 PM   #9
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So I stripped down the rear completely and I'll steam clean both tomorrow morning. I hope to have the rear end back on the ground by the end of the day tomorrow and the related bracket cut off the front housing and frame too. My help will be cut in half but in in this phase I don't mind slowing down a little.


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Old 01-13-08, 01:42 AM   #10
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Way to go Larry!
You might want to leash Larry to PB Blaster and matches from now on...
Make sure you take LOTS of photos when you do the "cut & turn" so everyone can see Larry's coux de gras!


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Old 01-13-08, 07:19 AM   #11
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Larry won't be there today but I'll make sure I get some good pics of the cut and turn (CNT). Check back tonight.


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Old 01-13-08, 11:19 AM   #12
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Yes. Yes. Yes.... More pix!


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Old 01-13-08, 01:25 PM   #13
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Look for V1.5 comming soon.
Right on, looking forward to it.

Dylan


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Old 01-13-08, 09:00 PM   #14
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Well all of my help bailed on me but that's OK. After I got back from steam cleaning the housings and cleaning the knuckles and thirds in the parts washer I repaired the axle housing. I may reinforce that part. There was a nickel blow out on the inside of the tube you can kind of see in the pic.

So the axle c/l is at 16" on the jack stand, and the body at the same spot is almost 10" more than it was when I started (see above). Now in the first pic the Wagon was wearing BFG 31's with an adjusted radius of let's say 14.5" that gives me like 8" of lift. Wow!
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Old 01-13-08, 09:12 PM   #15
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We'll have to see what the suspenson does over time. The shackle kicks back maybe 15deg.

How do you like my rear. Haha!
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Old 01-13-08, 10:15 PM   #16
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lookin good so far


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Old 01-14-08, 02:30 PM   #17
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you want to do mine next


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Old 01-14-08, 04:18 PM   #18
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You can't afford me



Hell I can't afford me either


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Old 01-14-08, 04:50 PM   #19
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Dude, you got a hole in your rear.


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Old 01-25-08, 04:23 PM   #20
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do you still need a 3spd bellhousing?


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Old 01-25-08, 07:42 PM   #21
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I got one. Thanks. I doo need the sheet metal covers though. You got?


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Old 02-20-08, 10:05 PM   #22
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So after the little one sick and then passing it off to dad I finally get back into the shop and got the front springs back in. I hate welding upside down but I'm happy with the way it came out. Like Kavik I want to keep the lift as low as possable, lower the bump stops and cut the fenders if needed. As it sits now the front is almost 4" lower than the back so I'm going to mix and match some shackle lengths to make it up.
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Old 02-20-08, 10:15 PM   #23
what he said
 
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poor torch work there. Not just in technique but in adjustment of the torch as well...

Looks good!!


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Old 02-20-08, 10:31 PM   #24
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Right on! You may want to experiment w/ moving the front axle to the forward hole in the spring perch.

I deliberately moved my front axle forward about an inch when I relocated the hangers. I figured I could use all the room I could get at the rear of the fender well.

Keep it up, you will be really stoked when it's a roller.


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Old 02-21-08, 09:07 AM   #25
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how far back are your front spring perchs set back from the front of the frame? Is the axle centerline the same as stock or set forward or back? thanks
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Old 02-25-08, 01:34 PM   #26
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Looking good Tim. So is the "cop motor" going in now or is that on hold?
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Old 03-01-08, 10:58 PM   #27
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It's going in later. I just want to wheel this summer and this is the quickest way to do it.


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Old 03-07-08, 11:31 PM   #28
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Post up on your problem and figure out a solution before I do mine


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