I started this project 6 or 7 years back and finally finished. I know this song and dance has been done before but thought I'd share in case some of this helps some other poor soul who endeavors to achieve a similar result.
Parts used:
Warn Brake Needle Bearing. Part #8356. $29.17
Warn Motor Bearing. Part #8316. $20.00
Warn 9.5 XP Electric Motor. Part # 68608. $232.44
Warn Electric Motor Pinion Gear. Part # 15879. $26.00
Warn Lower Housing Service Kit. Part #8680. $26.33
Warn Brake Service Kit. Part #8409. $82.16
O-Ring for clutch knob (Viton). 1/4 inch ID x 3/8 OD.
Motion Industries (2 B-68 Needle Bearings for upper housing) (shipping included). OEM part was "torrington Y-68" (See pic). $22.00
Albright Contactor (model DC88P available as part number 3575 from www.howlandtechnology.com). Cost includes $10.96 shipping. $176.21
Superwinch Remote and Plug. Part #2270 kit. $47.12
Warn Hawse Fairlead (works with Wire cable or rope). Part #72850. $48.99
Warn Winch Drum End Cover Plate. Part #7582. $12.00
I ordered the following nuts and bolts online from www.boltdepot.com.
I got it home and took apart.
Upper housing was in decent shape.
Took some parts to a media blaster in Little Rock
Parts used:
Warn Brake Needle Bearing. Part #8356. $29.17
Warn Motor Bearing. Part #8316. $20.00
Warn 9.5 XP Electric Motor. Part # 68608. $232.44
Warn Electric Motor Pinion Gear. Part # 15879. $26.00
Warn Lower Housing Service Kit. Part #8680. $26.33
Warn Brake Service Kit. Part #8409. $82.16
O-Ring for clutch knob (Viton). 1/4 inch ID x 3/8 OD.
Motion Industries (2 B-68 Needle Bearings for upper housing) (shipping included). OEM part was "torrington Y-68" (See pic). $22.00
Albright Contactor (model DC88P available as part number 3575 from www.howlandtechnology.com). Cost includes $10.96 shipping. $176.21
Superwinch Remote and Plug. Part #2270 kit. $47.12
Warn Hawse Fairlead (works with Wire cable or rope). Part #72850. $48.99
Warn Winch Drum End Cover Plate. Part #7582. $12.00
I ordered the following nuts and bolts online from www.boltdepot.com.
Hardware Description | Size | Quantity |
Mounting Bolts (To mount the winch to the fairlead and bumper) | 7/16 x 14 - 1 1/2 Inch Grade 5 | 4 |
Square Nuts (To mount the winch to the fairlead and bumper) | 7/16 X 14 | 4 |
Mounting Bolts (Socket Head Capscrews to mate upper housing with the lower housing) | 5/16 X 18 X 1 Inch | 3 |
Square Nut (To mate the upper housing with the lower housing) | 5/16 x 18 | 3 |
Screws to hold shift knob | 10-24 x 3/8 | 4 |
Motor Bolts (used to hold motor to upper housing) | Note: There are (2) bolts included with the new motor listed above | |
Capscrew (used to hold brake pawl onto lower housing) | 1/4-20 x 1/2 inch | 1 |
Screws to hold drum end cap | 10-24 x 3/8 | 2 |
I got it home and took apart.
Upper housing was in decent shape.
Took some parts to a media blaster in Little Rock