I'm kinda with Erik when he says he wants to use the stock defroster ducts, I would like to do so also.
Gary, does classic auto air make boots that make a hard 90 degree right out of the unit, or you just make the 90 with the hose? I have there catalog I got a couple days ago and I don't see any in there, so kinda figuring you just use the hose.
I'm kinda getting a vision on how I want to install this unit and use the stock defrost ducts. There is a brace almost dead center underneath the dash. It looks as though it was designed to reinforce the area where the 4 wheel drive lever was. I'm kinda thinking if this brace was removed you could slide the unit up underneath the dash, but only to the wide point of the unit. So basicly the vents would be underneath the dash and about 6 or 7 inches would be hanging below. You wouldn't have to take the entire glove box out, but you would have to relief an area because the hoses would have to go through there and they would be that high. I would cut a hole anyway to bring a duct to the right side of the vehicle.
Probably make a plate that mounts to the 4 stock heat holes on the firewall that makes a mounting point a tad wider on the firewall so that you could mount the cooler II to the plate and still use the 4 stock threaded holes on the firewall.
I guess the disadvantage to this is that 6 to 7 inches of plastic hang down. The plus is you get to use the stock defroster ducts and don't have to remove the entire glove box, but a few hoses will have to run through there.
I suppose a decoritive panel could be made to hang down and cover the plastic up, although I don't think it would look to bad because it's not that low and not that long, and also no hoses showing.
Just an idea?
Matt