torque setting for brake caliper bolts

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90 ft lb for US FZJ80.

Are you sure? 90 ft lb for the two bolts that hold the caliper to the axle, that I know. Same number for the two halves?
 
I just check my FSM for my 95. 90ft/lb is for the caliper mounting bolts NOT the bolts for the caliper halves.

However The FSM doesn't specify a tourque setting for the two halves because the instructions for rebuilding the front caliper doesn't include separating the two halves. They FSM removes the pistons without seperating the halves.

Sorry I couldn't help, but I didn't want you to snap the bolts by tightening them to 90 ft/lb's
 
fester: please post how the rebuild of your calipers goes. Seems like from what I've read here on mud the word is to not separate the caliper halves when rebuilding??
 
Yes, I'd like to know too. The FSM states not to take the two halves apart and I'd be curious to see if there's a gasket in there that would need to be replaced.
 
Yes, I'd like to know too. The FSM states not to take the two halves apart and I'd be curious to see if there's a gasket in there that would need to be replaced.
I pulled mine apart today And there are two small gaskets where the brake fluid passes through. I pulled my two halves apart because I dont have an air compressor and needed the room to pull the pistons out
 
I pulled mine apart today And there are two small gaskets where the brake fluid passes through. I pulled my two halves apart because I dont have an air compressor and needed the room to pull the pistons out
This is a very old thread. I'd suggest reading my thread for info about these seals and how to rebuild these things after splitting them:
 
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