Behemoth60 said:Some dis-information in this thread. I'll clear up the error's where I have seen them...
Error: 404's have helical cut gears, and 406's have straight cut gears.
Truth: Early 406's also have helical cut gears. At some point (I don't know when) MB went to louder straight cut gears as the helical cuts put side loading on the portals and can cause them to break. For the record, if you have a rear steering axle, you need to swap the portals side to side so the helical gears are moving in the 'strong' direction when moving forward.
- Changing the offset/axle length of a 404 axle is a major hassle as the 404 axles are double tubed, and have not flanges/tube joints. With the flange on the 406/416 axles, tube lengths can be changed relatively easily. Exaxt did indeed move my front diff 9" to the right for a LHS offset for about CAD$600.
- the only thing that will break will be the portal itself, or maybe the gears. It seems the both happen at the same time, no one is quite sure which gives out first. The tips of the gears get sheared off around about the same time that the portal itself splits open. Mind you, this usually only happens in competition rock crawling situations with 400HP and a WOT at the other end of a long driveline full of gear reduction. Regular wheelin shmoe's like me shouldn't have much to worry about.
the bottom of my frame, t-case, and axles are all at about the same height... 22 inches of clearance. I vote for Mog axles.
Peter Straub
Thanks for the post...
I wasn't aware there were older 406 models with heilical cut gear. Do you have a year or even vehicle code break?
Yes the 404's are double tubed, but most sellers of mog axles can do this for you (IIRC mine were $350 an axle to narrow the housings, plus the another $350 per custom inner axle...All done by Taradon). I have also read of guys narrowing their own, but I haven't done myself (yet).
There has also been breaking of the locker mechanisms (Dog clutch busting) in the 404 axles, which sometimes can take out the carrier and locker lever.
I agree the choise is mog axles. The thing everyone has to keep in mind is that there are going to be issues that need to be address with these. They are not a Bolt on deal to a cruiser. Mainly offset of the axles need addressing especially due to oil pan clearance and the front drivers offset of 3.5 inchs.