in too deep and gettin' deeper build thread

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Joined
Sep 23, 2007
Threads
48
Messages
282
Location
Alaska
I've been working on my 88’ FJ62 for a while now I figured I'd share with y'all. In the fall of 07' my wife ,two kids, the dog and I drove our cruisers back down to Montana from Alaska, at this time I knew nothing of MUD.
cruisers.webp
Headin' out from Fairbanks Ak
A buddy of mine in Montana had an 88' FJ62 that he forgot to put oil in and seized the motor. :doh::clap:
I offered him $500 for the rig thinking I'd use it as a parts rig for my wife's FJ60. And then I found Mud. 'Nuff said. It was all downhill from there, or is it uphill? :confused:The 62 has a really straight body and minimal rust on the rear fenders. Interior was immaculate. Rootin' in the Mud one day I found a thread about the 2FE. :hhmm:I thought this sounds really cool. In the winter of 06' I had the engine rebuilt in my wife's 60. I did the removal and install in a 10x20 tent shelter I had bought at Sam's Club. My only heat was a 70,000 btu bullet heater that ran on diesel. I'm sure you’ve all heard about Alaska's sub zero temperatures. Yah well, that winter was no different. I managed to get the engine back in with only minor freezing of my essential extremities. Down here in Montana I've been blessed with a real shop. 20x24,Wood heat, fluorescent lights, and most amazing of all, a real Concrete floor, no more sliding around on frozen antifreeze/oil/snow. Woohooooo! So being emboldened by the concept of a real "shop" I thought why not? The 2FE conversion sounds simple enough. I can do this. I wanted to begin this project knowing exactly where the engine was going to be rebuilt. I had a bad experience with the machine shop in Alaska. Looking around locally I couldn't find anyone that inspired confidence. "2F? 3FE? What's that? Oh yeah, sure we could probably do that, maybe?" So I expanded my search. I ended up going to Portland Engine Rebuilders in Portland Oregon. www.portlandenginerebuilders.com. I highly recommend these guys for anyone in the northwest. Prompt, courteous and they had even done the 2FE before. Cost to have the engine rebuilt $3,300. This is no pull it apart, machine it quick, put it back together shop. Their attention to detail carries over to every component in the engine. So decision made, I went ahead and pulled the motor.
ya boy.webp
Ethan (3) helpin dad strip er’
Next step was to get the engine to Portland, and on the way pick up the 2F block in Spokane, WA. Roadtrip!! We loaded up the motorhome and headed out.
Now what? I had about a month to wait before I could go pickup the engine. So I dug in to the wonderful world of parts cleaning. Got the parts cleaned up in about 2 ½ weeks then moved on to the engine compartment. That done and not being one to just sit and wait (I think its called impatience) I got the crazy idea to have the old girl painted. I called around to the local shops and the best price I could get was $5,000! :eek:Ha. No way I was going to fork out that kinda dough. I guess I'll be learning to paint a rig. Originally I thought I'd just scratch the old paint and blow a coat of primer and topcoat on. Then I decided I wanted her to be grayish olive so I got myself a little deeper into the madness.
I pulled all the doors and glass. Stripped every piece of chrome.
no doors!.webp

cruisers.webp
ya boy.webp
no doors!.webp
 
And started in on the bodywork. First order of business was to fix the rust in the rear quarter panels. Started with cuttin' and patchin' under the fenders. six patches total

rust cut out ds.webp

rust cut1.webp

rust ps rear.webp
im not gonna show ya the patches cause they aint purdy


rust cut out ds.webp
rust cut1.webp
rust ps rear.webp
 
ds body2.webp
done
Next I did a thorough full body preclean. It took about two days and 12 rolls of shop towels to get down to the paint. Changed 6 shades of white.
Meanwhile, PER had finished the engine. So back to Portland to pick it up. Ordered all the underhood hoses, plug wires dist cap & rotor, O2 sensors, etc, etc, etc, from TGAPJH. (John Hocker) www.sierratoy.com. I couldn’t resist the temptation to start puttin' er back together. I had already fabbed the brackets that I would need thanks to Tonkotas write up on the 2FE conversion. :cheers:Tonkota www.steelnthings.com. Now it was just a matter of remembering how it all went together. Took about 2 ½ days fartin around to get everything together and all the belt sizes just right.

2f pcv cut.webp2f pcv patched.webp
cut the pcv tube off the 2F side cover, welded a patch in




ds body2.webp
2f pcv cut.webp
2f pcv patched.webp
 
header before.webp
headers before
header painted.webpheader painted2.webp
headers after baking on a ceramic based paint
baked in the oven at 350-400 degrees. My wife definitely loves me



header before.webp
header painted.webp
header painted2.webp
 
front 2fe.webp

ls 2fe.webp

rt 2fe.webp

2FE INSTALLED:bounce::bounce2::clap:
Well as soon as the motor was dropped in and all hooked up work slowed down for the winter, a lot. So this summer has been spent playing catch-up and not a lot of progress on the cruiser. Waiting for exhaust before I fire her up.:cheers: More to come.



front 2fe.webp
ls 2fe.webp
rt 2fe.webp
 
Wow, great work. It looks like it's gonna turn out killer. Keep up the progress pics. One thing to note, at least from my perspective, some of your pics resized and are distorted a bit much. It takes away from your quality work. Resizing at the same width to height ratio should make it appear more natural. Just my $0.02, bro. Again, your work looks really good.
 
Wow, great work. It looks like it's gonna turn out killer. Keep up the progress pics. One thing to note, at least from my perspective, some of your pics resized and are distorted a bit much. It takes away from your quality work. Resizing at the same width to height ratio should make it appear more natural. Just my $0.02, bro. Again, your work looks really good.

Thanks Wile E. I'm not sure what's up with the pics.:meh: I had to transfer them via E-mail off our old dinosaur computer. Hope this next batch turns out better.
 
Thanks Wile E. I'm not sure what's up with the pics.:meh: I had to transfer them via E-mail off our old dinosaur computer. Hope this next batch turns out better.
No worries. FWIW, that latest batch above looks pretty normal.
 
tore the carpet out today and cleaned up all the fuzz. Was this sound deadener stuff Original? If so has anyone been successful in getting it out? seems like it would take some hella stout chemicals to even make a dent.
carpet out1.webp

carpet out2.webp

fuzz gone.webp
carpet out1.webp
carpet out2.webp
fuzz gone.webp
 
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