We had a vacation to Grand Teton National Park, and Yellowstone towards the middle of May. The plan was to drive the LC. Hence the online silence. Nothing but wrenching, at any free moment, trying to get this thing together in time for the trip. This is a few months late, but here is the progression, in a picture->explanation format from where I left off...
Rigging up a way to torque the ring gear bolts.
Realizing that I forgot to tap the air line hole until the chunk was together...
Then tapping it too deep, letting the fitting bottom out on the 3rd, popping the top off...
LandTank's oil pump bushing installed, with puller that I made out of an air brake lock bolt and the end of the supplied install tool.
Crank in place
Measuring ring gap
#6 in...
Headed in the right direction...
Short Block done
See the little holes in the side of the oil pump cover? That was the solution to get some penetrating oil in there and help break the stubborn two free...
Better view of where the holes came in, just above the threads...
These are the tops of the Supra ARP studs, backed out 1/2 turn from bottom in the block, with the Mr.T factory head bolt washers (a little thinner than the supplied ARP, and fit the head better). Worked out perfect if you ask me...
Ready to go back in.
Finally off the stand and in the truck.
Starting to come back together. This is the first time the axles had been back under it (still sitting on the bumpstops).
The first time I got to see it with the springs under it! A little taller than I had wanted, and I've still got some plans for that, but that will be another post. It did throw off all my planned driveline angles, which almost blew the timeframe for the trip, but I ended up getting it sorted last minute (ok... it was actually something like 24hrs before we left...)
At this point, the engine had been rebuilt and the engine compartment got new rubber/seals/wear items/hoses/water pump/fan clutch/trans lines/you name it. If it could wear or fail, it was re-built or replaced. Both axles fully built (birfs, knuckles, wheel bearings, ring+pinion, air lockers, pads, rotors, brake lines, everything). Trans replaced with a 70k mile unit. I ended up having to buy a used transfer case for the trip to make the timeline work. Mine had a bearing going down, and I had run out of time to re-build it (and now I have a spare I can build at my own pace). Mechanically this thing should be very nearly like it was when it rolled off the showroom floor. Still haven't touched the interior, except to pressure wash the headliner and carpet and put it back together.
May 24th we headed out with a spare driveshaft and a pile of tools. I had installed the air compressor and wiring for the lockers the night before.
5000 miles of this, and the only casualty was a brand new OEM AC idler pulley bearing that I was able to replace on the road. Other than that, not a leak one, and everything ran beautifully! (I had been driving it to work while I finished ironing out the driveline angles and re-installing the interior, so the gears and engine had a decent chance to break in)
And this is where it took us! It came down to the wire, but it worked out! Can't believe the faith Jaime had in me by just hopping in, ready to ride cross country...
I've got lots more to do to get to where I want it to be, but I haven't shut it down long enough to work on it since we got back (and frankly, I'm sick of working on it right now).
I haven't driven my car once since I got her running...
I want to put together a decent cost list at some point, because that was something I looked for when deciding to take this on, but the stack of receipts 6" tall is telling me I may not want to know exactly (and that it'll take a long time to crunch out). It's on the list of things to do though. I can't thank this forum enough, you guys made this possible, and saved my tail a few times along the way.
THANK YOU!