Gearbox inspection?

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Joined
Apr 15, 2018
Threads
8
Messages
26
Location
UK
Greetings all,

At 70mph i engaged reverse believing it was 6th (don't ask). Every minute or so i heard a deep sounding squeal coming from the gearbox tunnel. Reverse gear had not fully engaged given the spinning internals but i guess the gear teeth were bouncing off each other. The intermittent squeal continued for another 45 min in every gear. After the engine cooled completely no more squeal was heard.

I dropped the gearbox oil. About 20/30 small metal particles (the largest around 1mm across) were found and a 12mm shaving (attached in photo).

I have a Terrain Tamer HD clutch. Its a 2011 1HZ 78 series with last gearbox oil change around 30K km ago with light use.

Do i need to drop the gearbox and check for bearing /meshsynchro damage ? Or am i good to flush one more time and carry on business as usual?

Screenshot 2026-05-30 at 20.54.30.webp
 
Hello,

Chances are you chipped a gear.

HZJ78s have the R151F transmission. It is not as tough as other transmissions, and it may have sustained some damage.

It is worth to drop the transmission and have a look.






Juan
 
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