Rather than start a new post i thought i would bump as im currently in this same boat.
I need a new exhaust.
The exhaust on my 96 was partially replaced about 15 years ago with boasl parts and does not look too bad.
My y pipe,however, is original and I just found a hole in the crux the y. I have been hearing the exhaust leak for some time but i could not place it until I put my hand near the crux when it was running to warm my hands. I could immediately feel exhaust coming through a hole. Im also throwing codes p0124 p0135. Which is all related. Im gonna see if my buddie can't mig the ypipe hole this weekend. Ive got new denso o2 sensors and a spark plug fowler on the way to help with that issue as well.
I might be doing do this in stages im not sure yet.
My first step is to replace the (mid) y pipe.
As for y pipes, im leaning toward the Magnaflow 23120 with one cat tieing into the (magnaflow)BRE exhaust kit. It looks to be a simple and strait forward replacment for what I need opening up the system to 2.5" from the manifold back.
Then i found some threads about oem fj105 y pipes that are tucked in between the frame rails.
I am tempted to go this route simply because I can get the 105 y pipe shipped from the middle east for a little cheaper than the magnaflow at this time. Then I can either tie it into the previously mentioned bre cat back kit or work on tucked in over the frame rail exhaust. I must say a tucked in exhaust following OTRAMMs kit would be ideal in the long run.
I've also checked out the cxracing headers and ypipe.
I live in northern NM emissions are not a thing to worry about here.
Im open to suggestions or ideas on how to approach this. If there is a good mud thread that I missed please let me know of it.
The 105 y pipe idea is alive but I have not seen any pictures/videos of one installed and running in a 80 so im leaning towards the Magnaflow.
I hope this all makes since.
Thanks fellows
E