3. technically your call, I would do them based on your normal load... if that's loaded up for a trip then do it that way. Or you could measure unladen and fully loaded and take the average if it seems like you'll be way off in one direction depending on weight. I think the FSM's spec of "within 15mm" is done as unladen (but with vehicle options) but I don't think it's set in stone to do it that way if your scenario is a bit different.2. Thanks for this information, I had not even considered bag stretch. It’s probably wise to have new bags ready to install before starting this project.
3. Take these measurements while loaded for a trip, I assume. This is not a daily driver so there is not much difference in gear that it carries. I have a 10mm and 5mm spacer so between these I should be able to get it in spec.
Thanks.
Edit: FYI my front alignment is set assuming excessive weight in the rear, even though the FSM would say to do it unladen, because I know that when weighing down the trunk the nose will lift and the tires will add camber and reduce caster.