Oh gosh, this is a bigger deal than I thought! How do I diagnose this properly and where do y'all source aftermarket parts? Any of this rebuildable? Dang this is becoming a money pit!
Dude this is a huge job- is there a video about all this somewhere? Can I see a prts list you have? I'm still trying to diagnose this but I'm near Glenwood Springs. I don't mind a bit of a drive to get help cause this is is a bit out of my skill set
I've have been researching online about A/C for a couple years, off and on. I know the parts of the system and how it works. It is complicated if you're not familiar with it. Glenwood springs is pretty far. I would price out all the major components on Rock Auto, which is going to be your best prices. In your situation, you could probably just replace every component with new/ aftermarket. And do a basic flush of the hard lines. Get it all put together, then take it to an A/C shop nearby to check for leaks and charge.
I would go for a Denso A/C compressor, then just get four seasons everything else.
Compressor
Compressor suction line (because it can't be flushed)
Condenser (because it can't be flushed) should come with new desiccant already installed.
Front Evaporator
Front Expansion valve (these get clogged with debris)
Rear Evaporator
Rear Expansion valve (get one with the wiring installed)
Get some nylog and use it on all the orings so you'll never have a leak again.
have to put the exact correct amount of oil in the system, which the compressor ships with, but you can't put it all in the compressor , it has to be distributed in the two evaps as well or it can ruin the compressor on first start up.
This involves pulling parts of the dash where the evap is and also the rear paneling where the rear evap resides. Probably the hardest part. There are some threads on mud where guys have been able to get to the front evap easier by cutting 1 piece of plastic under the glove box to gain easier access and not disassembling the whole dash.
Timmy the toolman on Youtube has a video on pulling the compressor without taking everything apart. But he did the compressor only. Not the whole system.
Some guys block off the rear A/C so as to not have to deal with it. involves cutting the lines and capping them off, uses less refrigerant and oil which you have to account for if you do this.
You can't just replace the compressor alone if it has disintegrated because those compressor chips will be in the whole system , clogging tiny orifices and they wont work. It also will ruin the new compressor. If the compressor clutch just went out, or the compressor itself went bad without the black death(black oil) then you can just replace the compressor. Probably take you half a day and then an A/C shop can charge it. Watch Timmy's video.
If this sounds like too much, you're going to be paying someone to do it all and they likely wont have the best component prices. Or sell the vehicle at a huge discount. DIY method will probably cost you 7-800 in parts plus what it costs to charge properly. A shop doing it all with the labor costs. Yikes I wont hazard a guess but more than double that. Probably closer to triple.