Gah, So much for the picture up above being the last picture for the week. Monday and I had to spend a couple hours on the rig.
A. Tore apart the old Right rear door. I'll do something with the parts later on. The door is in great shape... no dings, dents or rust anywhere up above the curved part of the door. It really wouldn't take much to make this door whole again. Its as straight as the door above with primer. So I threw it in the cabinet and blasted all the rust away from rot thru area.
B. Blasted the old hinges from Mudmonster. They came out perty.
C. Took of the front passenger door and took it completely apart as well (boxing and labeling as I go).
D. Fitted Mudmonster's door on. Fits like a glove.
Some findings and thoughts for the day:
1. If your looking to fix your rear ribs, find a door somewhere with ribs that are in great condition. They are the same size and spacing on the door as on the ribs. If you take 2 front doors, you will pretty much have the rear rib section. Of course you will have to cut and weld the end pieces to the correct size.
A. The rib sizes on the rear quarters in length are:
1. Top row - 29"
2. 2nd row - 26 1/4
3. 3rd row - 24 1/4
4. 4th row - 22 1/4
B. The rib sizes on the rear doors are:
1. Top row - 21 1/2
2. 2nd row - 18 1/8
3. 3rd row - 16 1/2
4. 4th row - 15
* I'll post the front door sizes later tomorrow... but there are pictures in the gallery at
FJtoys.com! FJ45LV FZJ80 FJ55 FJ45 FJ80 FJ60 if you want to check them out... You would only need a Front door to do all the work for a rib pannel. However you would have to straighten them out some as they are sligthly curved.
2. When you bugger up a screw. Hit it with a hammer pretty hard, but not hard enought to indent the metal. Then use a Cresent wrecnch on the end of the screwdriver to apply pressure as you turn the screw. Works like a charm.
I am dredding cutting all the Pillars and replacing the roof. That will be the biggest job. I'm thinking about cutting all the pillars close to the bottom. Bull if your still up for some heavy lifting that will be the day.
Thats it. ON with the house remodel now.