First real progress, and something I should've caught earlier.
Got a set of hub-mount toe plates and measured properly. The alignment sheet was wrong. Front 67.5", rear 67 3/8" on the plates. That's 1/8" toe-out at the plate span, more at the tire. The rack said 0.17 toe-in. @mudgudgeon , you called it.
View attachment 4205384
Pulled it into 1/8" toe-in and the straight-line wander got a lot better. Went a full turn past that to bracket it and got basically nothing, so 1/8 to 3/16 is where it stays.
What's left shows up when the suspension is working. Lane changes, bumps, dips. And the more I pay attention to where the input comes from, a lot of it is the rear. Hit a bump and the back of the truck steps out a little, the whole thing rotates, and I catch it with the wheel. Not the front tires getting kicked. Same thing on a lane change once the suspension loads.
Go back and look at the rear panhard angle in the photo I posted. At this height the rear axle is walking sideways through travel, the front is doing its own thing, and I'm getting inputs from both ends that don't agree. Exactly what peacesells said about bump steer only mattering when the suspension is actually being worked.
peacesells, your questions from earlier: panhard bushings are aftermarket, adjuster is tight, and yes, stock front sway bar with new bushings and hardware.
So I'm doing the rear links and panhard, and the front steering linkage while I'm under there and should stiffen things up, i ended up going with Overland Custom Design since hes local:
Upper control arms:
80 Series LC Upper Control Arms - https://overlandcustomdesign.com/products/80-series-lc-upper-control-arm
Lower control arms:
80 Series LC Lower Control Arms - https://overlandcustomdesign.com/products/80-series-lc-lower-control-arm
Panhard bar:
80 Series LC Panhard Bar - https://overlandcustomdesign.com/products/80-series-lc-panhard-bar
Steering linkage:
80 Series Steering Linkage - https://overlandcustomdesign.com/products/80-series-steering-linkage
I know none of this moves a mounting point. Panhard and drag link angles stay where they are. What it does is pull the bushing flex out of the rear and put stronger tubes up front. If the rear bushings are letting the axle wander under load, this should help. If it's the panhard arc at this height, it won't, but i can do a diffrent panhard correction bracket to raise it up a bit like the eimkeith PCK.