Hey all, just wanted to share some experience I had today with a faulty wiring harness on my stock 2000 LX470. I first discovered the stock 3-wire converter was faulty when I tried to rent a trailer from U-Haul. At the time I tried to rent the trailer, the left turn signal was so weak, the trailer lights couldn't draw enough current. As a result, the trailer left turn signal wouldn't turn on and they refused to rent to me. After this wonderful incident, I decided to do some reverse engineering to find the problem. Looking at the forums, I noticed the stock converter module was typically bad and decided to replace it. Here's what I did.
First of all, I had to locate the faulty converter. On my rig, it was located behind the left drivers taillight. It was stuck up inside the rear quarter panel near the back window. I was able to reach up inside and pop out the old converter with a little force. The unit was double-sticky-taped in position. Anyway, the converter came apart easily by disconnecting the two connectors with a fingernail.
I then took the stock converter down to a local truck mod store and found an aftermarket converter module. The module was from Trailer Mate with a part number of 75375. Here's a link to the unit I found online: http://trailerpartstogo.com/75375taillightconvertersurfacemountdesignsmd.aspx
The unit reads:
Trailer Mate
SMD
Surface Mount Device
Circuit Protected
Taillight Converter
4.5 amps stop/turn
per side
7 amps taillights
I liked this module because it didn't require a special wire from the battery and would splice directly in-line using the existing harness connectors. It was also circuit protected in the case I managed to connect a trailer with a short.
Although I don't have a kit or tool to crimp new ends, I decided to cut & solder the existing wires. By doing this, I still have the ability to remove the module and replace again (if I ever need to). It also enabled me to solder on my workbench instead of trying to solder right next to the truck. To protect the solder joints, I used marine-grade shrink tubing. The marine-grade stuff has a glue that melts and seals the joint.
Here's the wiring pattern that I used:
Truck Side -> Module
Green -> Brown = Running Lights
Green/yellow -> Green = R/Turn
Green/white -> Red = Stop
Green/black -> Yellow = L/Turn
White -> White = Ground
Module -> Trailer Side
Green -> Green = R/T&stop
Brown -> Brown = Stop
Yellow -> Yellow = L/T&stop
White -> White/White = Ground
Anyway, this whole project cost me $25 and about 2 hours of work, not including my trip to Harbor Freight to buy the shrink tubing and a small LED connector I used to test the trailer end.
Hope some of you can benefit from the write-up. I know how this forum has helped me tremendously in the past.
Mike
First of all, I had to locate the faulty converter. On my rig, it was located behind the left drivers taillight. It was stuck up inside the rear quarter panel near the back window. I was able to reach up inside and pop out the old converter with a little force. The unit was double-sticky-taped in position. Anyway, the converter came apart easily by disconnecting the two connectors with a fingernail.
I then took the stock converter down to a local truck mod store and found an aftermarket converter module. The module was from Trailer Mate with a part number of 75375. Here's a link to the unit I found online: http://trailerpartstogo.com/75375taillightconvertersurfacemountdesignsmd.aspx
The unit reads:
Trailer Mate
SMD
Surface Mount Device
Circuit Protected
Taillight Converter
4.5 amps stop/turn
per side
7 amps taillights
I liked this module because it didn't require a special wire from the battery and would splice directly in-line using the existing harness connectors. It was also circuit protected in the case I managed to connect a trailer with a short.
Although I don't have a kit or tool to crimp new ends, I decided to cut & solder the existing wires. By doing this, I still have the ability to remove the module and replace again (if I ever need to). It also enabled me to solder on my workbench instead of trying to solder right next to the truck. To protect the solder joints, I used marine-grade shrink tubing. The marine-grade stuff has a glue that melts and seals the joint.
Here's the wiring pattern that I used:
Truck Side -> Module
Green -> Brown = Running Lights
Green/yellow -> Green = R/Turn
Green/white -> Red = Stop
Green/black -> Yellow = L/Turn
White -> White = Ground
Module -> Trailer Side
Green -> Green = R/T&stop
Brown -> Brown = Stop
Yellow -> Yellow = L/T&stop
White -> White/White = Ground
Anyway, this whole project cost me $25 and about 2 hours of work, not including my trip to Harbor Freight to buy the shrink tubing and a small LED connector I used to test the trailer end.

Hope some of you can benefit from the write-up. I know how this forum has helped me tremendously in the past.
Mike
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