Recent content by 96TrailSurfer

  1. 96TrailSurfer

    3D/CAD File for Rear Speaker Grill

    Anyone have a 3D file for the rear top speaker grills that they would be willing to share or sell? I have having difficulties 3d scanning mine and I need to modify them.
  2. 96TrailSurfer

    Digital Clock replacement

    47 47 uF 35V, right?
  3. 96TrailSurfer

    Digital Clock replacement

    I've been working on an Arduino-based solution for that off and on for a year or 2... it's not complicated per se, just never have enough time to actually put in a solid 1-2 weeks to get it done.
  4. 96TrailSurfer

    Digital Clock replacement

    I had mine ready to go, but reversed polarity and blew the C5 capacitor. Can anyone post a pic of C5 with specs so I know what to replace it with?
  5. 96TrailSurfer

    1HD-FT /1HD-T pump

    Why do you want that vacuum regulated? You can simply close off the BACS port on the pump, or apply vacuum to it like I did, in which case you will need to adjust the boost compensator spring to match vacuum preload. But if you are deleting the EGR, there is no reason to leave vacuum the EGR...
  6. 96TrailSurfer

    Interior Dimensions - Freshly Measured

    Just in case someone needs these, freshly measured interior dimensions of my 97 HDJ81
  7. 96TrailSurfer

    1HD-FT /1HD-T pump

    By the way, in case anyone is interested, here are some before and after diagrams.
  8. 96TrailSurfer

    1HD-FT /1HD-T pump

    I went through the exactly same process. You should now have a lot more low-end power that the EGR system was killing, but your boost compensator spring will likely be completely out of wack now - with the vacuum pulling the diaphragm down, you'll likely be starting about mid-way on the fuel...
  9. 96TrailSurfer

    Broken Power Mirror Fix

    So I smashed the LH mirror of my 97 HDJ81 on a branch and, in addition to cracking the wind deflector and breaking off a mounting tab for the turning signal, it broke the plastic receiver for the retaining screw of the power mirror that keeps it from falling out. To fix: 1. Take a M5 rivnut and...
  10. 96TrailSurfer

    Help identify a part from.... Eaton Elocker? Axle Housing?

    HDJ81, Nitro 4.56 gears, Eaton Elockers (front locker is 14211-1) Long story short, I blew up the cage of the LH birf. Disassembled everything, took out the axle and took off the knuckle, and found this in the axle housing behind the seal (had to cut it to get it out - in retrospect maybe I...
  11. 96TrailSurfer

    Birf inner race blew up - how and what next?

    100% My first time with this issue and I (naively) thought I blew the shaft or the splines, didn't even think that this was the issue and there would be debris. Drove home 350 km on it. I am lucky af nothing bad happened.
  12. 96TrailSurfer

    Birf inner race blew up - how and what next?

    Advice is solid, and I think I understand the forces better... at extreme angles, the balls are pushing not only against the star and groves in the bell, but also against the race that keeps them together I think at the corners where ring meets the side "side walls". Add component fatigue and...
  13. 96TrailSurfer

    Birf inner race blew up - how and what next?

    I intend to. My question is how - what's the best tool / process?
  14. 96TrailSurfer

    1HD-FT - Questions re Vacuum Connections Post Turbo Upgrade and EGR Delete

    let me know if you need anything translated
  15. 96TrailSurfer

    Birf inner race blew up - how and what next?

    Wheeling last weekend, I was crawling down steep rocky a shaly decent with several turns, got stuck against a rock and was unable to turn (wheel would simply not turn), freed myself, heard a small ping while making the turn, and, as turned onto a flat ground I heard a very loud PING.... and...
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