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10-06-08, 12:56 PM
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#1 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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woooody ROTW
Specs
1972 (10/71) FJ40 factory softtop
Power Train
1975 2f
Mudrak HEI
Rochester 2 Jet
SM420 - Wardens plate - Orion 4:1
Mudrak Saginaw using Butch's frame plates
ARB front 1978 4:10 diff
Power Trax No Slip rear - 1975 4:10 diff
FJ60 Knuckles and disc brakes
GM rear discs
Newfield birfs
Pig cromoly rears
36 x 14.50 x 15 TSL Radials
Armor
Front Bumper - "Butch Built" - Butch Lewis
Warn 8274-50
Rear Bumper - Stout Equipment w/ 4x4Labs HiLift mount
Sliders - Paul Decker from original plans of Butch's
Cage - Paul Decker Family cage
Seat Frame - Butch Lewis
Fender Tubing - 4x4Labs
Suspension
Mudrak Spring Over/Shackle Reversal
OME heavy duty springs
MAF heavy duty greasable shackles
Rancho 9112s
Misc Stuff
Original Dashbox
BesTop Heated seats
Power Tank
ARB 61 l fridge/freezer
Roundeyes led interior
Roundeyes 7” headlights
Roundeyes led rock lights
BesTop Bikini
BesTop Soft top
Aqualu tailgate
Aqualu half doors
History
Bought in 1998 off of the Diablo Dealer. Managed to buy it minutes before fellow member Andy Plaine, after he posted it to the old LCML. Had the F, stock 3spd, and long jumpseats.
I primarily take this up on Rubicon, specifically for Rubithon. I’ve attended Rubithon for 9 years now, and am now the Cooking Committee. I’ve worked towards carrying less, as those who know me, know that I use to carry way too much. The ARB fridge has helped that greatly, but so has building and knowing the cruiser.
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-06-08, 12:58 PM
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#2 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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All of the fabrication work has been performed by local fabricators.
Mudrak
Gary Kardum at Mudrak Custom Cruisers has done most of the mechanical upgrades, including the Spring Over and Shackle Reversal, as well as the SM420 and the Orion install. Gary used Butch’s power steering plates, which include a 1” frame extension, and extra plating on all sides. This has helped prevent any of the frame tearing that so often occurred. They have a triangular plate that allows the bumper to become the new frame crossmember. Gary did the rear frame repair, and installed the OME Heavies.
Butch Lewis
Butch Lewis built the front bumper, which included the roller fairlead protection, as well as the winch motor protection.
Butch built the seat platform and the dual Optima mount.
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-06-08, 12:58 PM
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#3 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Paul Decker
After Butch’s passing, Paul Decker stepped in to provide the sliders, based on Butch’s original designs.
These are more than just a 2x6 box. If you look close, you can see a bend near the front, which I think is key to the aesthetics of the design.
Paul also built the family cage, which incorporates additional “noggin” protection with a forward “J” loop.
The rear basket is also built by Paul.
4x4 Labs
Luke up at 4x4 Labs provided a couple of upgrades for me – a very simple HiLift mount, so that I could carry a 5 footer (piece of square tubing cut in half, with a stud welded to it)
He also put some tubing for the fender edging, as I was always pulling the lip in.
Before:
After:
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-06-08, 12:59 PM
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#4 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Others
The rear bumper and swing out was built by Stout Equipment, which closed their doors years ago. I’ve been pretty happy with their bumper, which has held up to the abuse fairly well.
The dashbox was one of the first mods, done by the original makers of the dashbox at the PMC swap meet in 1998
I’ve done most of the other work, including the 2f install 2 days before Rubithon. I’ve done the mechanical work, including the ARB, the powertrax, the disc brake conversion front and rear, the wiring (which needs to be overhauled), and most of the maintenance.
At my first Rubithon, I won a Power Tank, as well as a $350 Aqualu gift certificate, and wound up getting a set of half doors, and their rear storage tailgate:
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
Last edited by woooody; 10-06-08 at 02:43 PM.
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10-06-08, 01:09 PM
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#5 (permalink)
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250+ Club
Join Date: Mar 2002
Location: Duluth, MN
Posts: 935
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Very nice truck with great mods. Thanks for all the good pics.
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10-06-08, 03:56 PM
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#6 (permalink)
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Tarheel Deadhead
Join Date: Sep 2003
Location: Bentonville, AR
Posts: 562
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Sweet Rig. Makes me want to find another 40 and build it. I love the tailgate!
__________________
Wife
3 Boys
Yellow Lab
1977 FJ40, All Original-Un-Restored, No Rust, Colonial Mustard
1997 LX450, OME 850/860, Aussie Locked, CDL/Pin 7 Mod, Revo 285s, 4xI Sliders, ARB Bull Bar+M12000, Slee Harness+HIRs, aatlas1x's 100% 2-tone leather, ScanGauge II & a bunch of HG PM parts in the Garage!
1989 FJ62 Alum
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10-06-08, 03:56 PM
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#7 (permalink)
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Site Addict
Join Date: Jul 2006
Location: North Pole, Ak
Posts: 1,174
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Wow! great rig. Cool to see some classic mods.
TK
__________________
1966 FJ-45lv resto. in progress
1966 FJ-45lv donor
1971 FJ-40 fun truck, resto. in progress
1974 FJ-40 donor
1985 FJ-60 donor
1985 FJ-60 creampuff
1993 FZJ-80 built to haul groceries
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10-06-08, 04:08 PM
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#8 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Thanks guys... I was most disappointed in not having the original tailgate, but have been very happy with the Aqualu set up.
"classic Mods" is kind of funny, we were talking about that earlier this year on a run... It seems like more and more rigs are getting linked, and running Danas... I've been pretty happy with this set up (knock on wood).
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-06-08, 05:16 PM
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#9 (permalink)
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250+ Club
Join Date: Mar 2006
Location: The dreaded South Hill
Posts: 553
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Nice truck, Woody !I like all the storage you have, lots of good upgrades. The Rubicon is one of those runs I need to do, as well as Moab. Great pics, Thanks
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10-06-08, 06:33 PM
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#10 (permalink)
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Site Addict
Join Date: Oct 2007
Location: panhandle florida
Posts: 2,244
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ROTW
Yeah, but does the radio work?
Nice Job--  that rig looks like it means business
__________________
B Smith123
Haste maketh waste.
When the sun shineth, make hay.
Look ere ye leap.
John Heywood 1497-1580
71 FJ frame off build "UGLY BETTY" http://forum.ih8mud.com/40-55-series...y-betty-5.html
33 in BFGs, 4 inch HFS lift, Durabak, Paki Khaki top, Now sportin a RUNNING 2F and 4 speed!
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10-06-08, 06:49 PM
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#11 (permalink)
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Forum Regular
Join Date: Apr 2007
Location: Chesapeake, VA
Posts: 61
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Great set up.
__________________
1976 FJ40 V8 Conversion
2005 Tundra 4WD Extra Cab TRD, Towing Package
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10-06-08, 07:02 PM
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#12 (permalink)
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ih8mud optimist
Join Date: Aug 2008
Location: Florence, SC
Posts: 1,579
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Thats heavy duty...I like the rear bumper.
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10-06-08, 07:06 PM
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#13 (permalink)
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250+ Club
Join Date: May 2004
Location: Below Da Bridge
Posts: 659
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Awesome!!! Makes me miss my 40.
You have a stepladder???
__________________
"Love God, love your neighbor." JC
93 FZJ 80 Locked!
97 FZJ80 Collector's Edition- domestic servant
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10-06-08, 07:09 PM
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#14 (permalink)
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250+ Club
Join Date: Jan 2003
Location: Silicon Valley
Posts: 737
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Ross,
Very nice mods yet extremely capable rig on the Rubicon!
I really like your sliders, someday...someday.
__________________
'75 FJ40 mostly stock....yeah right!
'98 UZJ100
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10-06-08, 08:38 PM
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#15 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Quote:
Originally Posted by bsmith123
Yeah, but does the radio work?
Nice Job--  that rig looks like it means business
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Actually, yes the radio does work
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-06-08, 08:45 PM
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#16 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Quote:
Originally Posted by timbercruiser
Awesome!!! Makes me miss my 40.
You have a stepladder???
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Yup -- It's tough getting to the top of that basket, and depending on where we stop, it helps with access to the ARB.
I get as many "That's a great idea" as I do laughs ... But it's all fine.
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-06-08, 08:48 PM
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#17 (permalink)
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Forum Lifer
Join Date: Mar 2003
Location: on thin ice
Posts: 7,241
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yup, super stout rig. the BBQ ain't too shabby either.......
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10-07-08, 12:19 AM
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#18 (permalink)
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Forum Regular
Join Date: Jun 2005
Posts: 71
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doesn't your rig actually have to run to be ROTW?
you should have listed a things to get done to make the rig run 
you need a carb still?
trying to carry less....... thats funny! i'll miss the easter egg hunt for all the stuff you have stashed in the bushes along the rubicon. do you even remember where the case of vintage aged sierra nevada is?
your friend,
nick
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10-07-08, 12:36 AM
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#19 (permalink)
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Forum Lifer
Join Date: Mar 2003
Location: Sacramento, CA
Posts: 8,803
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Nice truck Ross. Thank you for answering my question about whether you can run an Orion behind an SM420 and a Warden plate adapter.  Gotta call Mudrak.
__________________
Andrew
1971 FJ-40 Rubicon tested, 2F powered, SM420, some mods
1976 FJ40 Rusting slowly in the back yard
1984 FJ-60 H41, Toybox, 4.11, SOA, twin sticks and more
1989 FJ-62 125k-Stock, daily driver
1997 FZJ-80 Driveway queen, with door dent
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10-07-08, 12:48 AM
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#20 (permalink)
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250+ Club
Join Date: Feb 2005
Location: Hollister, CA
Posts: 697
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Super nice rig. Looks like all the parts that went into it were very well planned.
The name Butch Baker sounds familiar? Correct me if I'm wrong, but is he the same guy who built the Zebranator?
__________________
1996 FZJ80 stock and unlocked "GREEN MONSTER"
1970 FJ40 1f & 4spd "BRUISER"
2001 Highlander "CREAMPUFF"
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10-07-08, 06:43 AM
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#21 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Quote:
Originally Posted by Silicon 70
Super nice rig. Looks like all the parts that went into it were very well planned.
The name Butch Baker sounds familiar? Correct me if I'm wrong, but is he the same guy who built the Zebranator?
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Butch Lewis -- Lived in Napa
Butch Baker -- Lives in Texas - His son Josh won the Zebranator.
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-07-08, 06:46 AM
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#22 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Quote:
Originally Posted by Cruiserdrew
Nice truck Ross. Thank you for answering my question about whether you can run an Orion behind an SM420 and a Warden plate adapter.  Gotta call Mudrak.
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Orion was the best mod ever. I hardly ever use granny low now.... I even re-installed it after my 420 died. Just had to grind a little on the "new" 420 case at the rib.
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-07-08, 08:00 AM
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#23 (permalink)
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Forum Lifer
Join Date: Mar 2003
Location: on thin ice
Posts: 7,241
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Quote:
Originally Posted by 80nick
doesn't your rig actually have to run to be ROTW?
your friend,
nick
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i guess that means your 40 is out, huh?!
and so's mine.
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10-07-08, 10:59 AM
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#24 (permalink)
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Site Addict
Join Date: Sep 2004
Location: in a house
Posts: 1,722
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Ross, I for one love the ladder. I use my 5 gallon toilet as a step for access to the fridge. The fridge is the best add I have made. Alomst to the point of not needing an extra cooler. It takes a few years to learn how to pack and use the fridge effectivley.
__________________
John on the hawgs
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10-07-08, 01:19 PM
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#25 (permalink)
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250+ Club
Join Date: Feb 2005
Location: Hollister, CA
Posts: 697
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Quote:
Originally Posted by woooody
Butch Lewis -- Lived in Napa
Butch Baker -- Lives in Texas - His son Josh won the Zebranator.
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That's right, I got mixed up with the names. I apologize
__________________
1996 FZJ80 stock and unlocked "GREEN MONSTER"
1970 FJ40 1f & 4spd "BRUISER"
2001 Highlander "CREAMPUFF"
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10-07-08, 02:36 PM
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#26 (permalink)
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Forum Regular
Join Date: Jun 2005
Posts: 71
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Quote:
Originally Posted by orangefj45
i guess that means your 40 is out, huh?!
and so's mine. 
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ouch! that hurts man. the 40 will be done by next years Swap Meet. the 45 will be done before the end of this year.
seriously though, ross' truck is one of my favorites. the odd sounds it makes going down the trail have to be heard to be believed.
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10-07-08, 04:12 PM
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#27 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Quote:
Originally Posted by 80nick
ouch! that hurts man. the 40 will be done by next years Swap Meet. the 45 will be done before the end of this year.
seriously though, ross' truck is one of my favorites. the odd sounds it makes going down the trail have to be heard to be believed.
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Nick - I've fixed most of those sounds. Seriously. I installed the two radiator props, and it virtually eliminated those noises.
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-07-08, 08:37 PM
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#28 (permalink)
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250+ Club
Join Date: Aug 2005
Location: Stockton, CA
Posts: 703
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What about the old Chev next to your 40
Nice 40 Ross
__________________
73 FJ40 Green - Original
74 FJ40 Red - (BMFCAGE) SOA 36X17IROKS weldedrear ARBfront and what ever els you can think of
97 FZJ80 Green (the wife's) - locked
67 fj45lwb in the works
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10-07-08, 08:46 PM
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#29 (permalink)
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Site Addict
Join Date: Mar 2003
Location: Vallejo, Ca
Posts: 1,008
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Quote:
Originally Posted by greenfox
What about the old Chev next to your 40
Nice 40 Ross 
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The 57? It may be for sale soon... 210 with factory v8. But the 283 has been replaced with a 327.
Your dad still work wonders on old chebbies?
__________________
Ross Woody
TLCA Secretary - Member #7704
72 FJ40 - ORION #342 ROTW 10/6/08
07 TRD FJC
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10-08-08, 06:43 AM
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#30 (permalink)
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Site Addict
Join Date: Sep 2005
Posts: 1,749
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Very nice, definitely a classic with all the goodies to match. More jealous over how many times it's been on the Rubicon!
I have the same pitman arm (forget who in Kali makes it) - and am having problems with it hitting the spring - low profile SR. Does yours clear at full compression? Thinking of reindexing and shortening the drag link - but think that's a no no?
Pig rear axles? Keep hearing that - what are they - stonger than Poly's???
__________________
"The devil made me do it the first time. The second time I done it on my own."
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