I'm surprised you could not buy bosch parts in NZ....
You can, there are bosch service centres in every region. But buying online often gives a far better price, not to mention that "christmas time" feeling.
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I'm surprised you could not buy bosch parts in NZ....
I'm surprised you could not buy bosch parts in NZ....

Yah I know what you mean. I Used to travel around the globe and discovered that shopping in Canada is generally better than most places. Electronics for one, we have the cutting edge stuff the cheapest prices anywhere. Even cheaper than the USA from what I have seen. Some things are higher, but not many.You folks in BIG countries don't know how lucky you are (as far as purchasing goes).









That's interesting....your original primer pump is completely different from any of the ones that I have had or seen. ......


I had a fair bit of frustration replacing my primer pump a while ago (of course in the dead of winter). The original pump developed a crack in the plastic plunger which allowed air into the lines, so after trying to source the Bosch, I ended up with an identical looking "Bilstein" - note the quotations. It came in a box labeled made in India and the first one leaked immediately. Two more days and a replacement came, which didn't leak - for a few weeks. So, I managed to jam a wad of paper towel into the plunger which sealed the original long enough to get a Denso shipped to me. In fact, 3 months later I still haven't found the spare 5 minutes for swap the pumps! There will be lots of time to do it on the side of the road in a thunderstorm I imagine...
The Denso looks the same as the pump you've removed, and certainly feels like a quality piece, so I'm hoping for the best.



Can you measure the piston diameter and the bore diameter? I've got seal clearance dimensions here somewhere.
Hey - I think I'll cut open the OEM primer pump and see what was done there. I suspect it uses an O-ring in the bore instead of on the piston/plunger. ...................................
.......Maybe we've got too much time on our hands farting around like this Dougal?

Bore: 20.2mm Piston: 20.0mm (Just using vernier callipers.)
So there's 0.2mm clearance Dougal. I know it doesn't sound much but when the piston is only 14mm high that amount of clearance allows it to wobble very noticeably in the bore.
But then again, perhaps I'm wrong to point the finger at "sloppy piston fit" as being responsible for the leakage?
Hey - I think I'll cut open the OEM primer pump and see what was done there. I suspect it uses an O-ring in the bore instead of on the piston/plunger. ...................................
.......Maybe we've got too much time on our hands farting around like this Dougal?

......If you want to sell one, let me know.
...... I get a sense-of-security from the "screw-down-to-stow" feature that is missing from these pumps.
...If it wasn't for interesting stuff like this, I'd be reduced to something really boring, like watching TV.![]()
