Time flies...
Getting Orange back onto the road was an interesting undertaking which saw me learning a lot, to say the least. I had given myself a year to get her back on the road and while I missed the deadline by about a month due to two unforeseen issues, all in all, I'm very happy with how this endeavor went.
The first thing I did was take her down to the car wash for a bath inside and out. Never will I put a vehicle in storage again and take the insurance off with it caked in mud.
I took off the skid plate and cleaned it up as well. I took off the driveshafts to have them properly lengthened/shortened. By doing so, I opened up a small can of worms that would hinder the AK trip a small amount. The truck had been grounding through the skid plate as the ground strap had frayed and ripped off. Found this out by turning the key and having smoke billow out from the dash. The temperature gague wiring was frying up as the truck started looking for alternate paths to ground. Whoops. Replaced the ground strap and all was good... with the exception of the fried temperature gauge.
A year prior to starting O's preparations for an OOP and for ACT 2010 I took her in for an inspection at one of the more lenient places in FSJ. They gave me a copy of the pre inspection sheet and there was far more ink than white spaces left on it.
The following lists what else was done prior to leaving for ACT2010:
- New custom rear shackles fabbed and installed
- New LED reverse lights
- New LED side marker lights
- New stock licence plate holder installed, and wired
- Rad repair
- New intake air shut off valve and rerouted (Yay! An ignition that finally shuts off with a key)
- New battery holders
- New rear hard brake line
- New rear soft brake line
- New front soft brake line
- TRE replacement
- New LED rear turn signal lights
- Adjusted emergency brake cable
- Rear brakes adjusted
- Rear brake cylinder
- Front bumper
- Rock Ram mounting system modified
- Repaired headlight switch
- Drilled out rear door hinges
- Repaired rear door mechanism
- Replaced front door mechanisms
- front door hinge bushings
- grill emblems updated

- Repaired exhaust
- New extended axle breathers
- New window tint
- Rear ARB locker set up and installed
- 24V ARB compressor installed
- rewired 24V 8274
- New rear shocks installed
- storage drawers
- ambulance door table
- 3 windshield wipers repaired (finally work exactly as they should!)
- air box installation
- snorkel
- roof rack
- New turn signal lenses
- bump stops
- windshield squirter
- wiring clean up
- rear brakes & axle seals
- fixed wheel stud
- frame rust repair (certified by shop)
- add a leafs
- driveshafts lengthened/shortened
- New temperature gague
- tightened wheel bearings
- rear pinion seal
- New speedo cable
- New rear door seals
- custom console mod for optimized dog gripping power

- and lastly... a set of new 35x12.5x15" SSRs and new chrome wheels.
My first post outlines the gong show associated with actually getting the OOP paperwork which in itself was the most stressful part of all of this considering the short period of time between receiving the plates and leaving for Alaska. I'm sure that there was more stuff done that I am not remembering now.
Thanks so much to everyone who helped me out along the way. You know who you are.
So far it's been quite the year!!