Sand Blasting Media for aluminum and steel?

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Sep 8, 2003
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Bozeman, MT
I have had a bench top sand blaster for several years and decided to try it out today as I am restoring an old Warn winch that I got from Roe. I know zero about sand blasting. I would like to add some new media to it but don't know where to begin, the sticker on the side of the box says 25-50 pounds of media is the right amount. I would like to blast a few different things that are aluminum and clean up some smaller sheet metal parts on the cruiser, heat shields and brackets for instance.

I am mostly trying to clean off old paint and corrosion to get a clean surface to paint.

Is there a general, good enough for most things media you would recommend. Can I buy it locally or do I need to order it?

Parts will be painted or powder coated once blasted.
 
You should be able to get media locally, I haven't gotten any here but in Kalispell I would always go to the local masonry store, they had blasting media in all varieties and quantities.

Glass beads work really nicely on aluminum, as does walnut shell for a milder media. The carburetors, intake manifold and thermostat housing I did with glass beads:
IMG_4171.webp


For heavy corrosion and paint on steel I like copper slag, but it can be quite aggressive in terms of surface finish. I just finished blasting all the cast iron parts of a 100+ year old post drill using copper slag:
IMG_7467.webp


The powdercoaters that do all the weldments we make at work use either garnet or steel for blasting, these are also quite aggressive.
 
Very helpful.

Need to get an in line drier on my compressor too. I’m going to try the glass stuff first.
 
Glass beads would be a great starting point, especially for aluminum and thin steel. I just remembered that Harbor Freight stocks some blasting media, looks like they have aluminum oxide, glass bead, walnut shell and soda in stock locally.
 
Last year a buddy ordered a pallet of walnut for a log home he has. Was too aggressive for that so I got it for the case of beer trade. I used it on steel and aluminum bits. Worked great unless it was pretty rusty steel. Just took a lot of passes to get desired results. But still worked.
 
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