12 months ago, I was having some overheating issues pulling a small trailer. My first thought was a bad fan clutch because I could see a tiny bit of oil weep where the hub met the shaft. AFAIK, it was the original fan clutch at 285K miles.
So I bought a new hub from
Amazon (Aisin) and installed it.
Did not solve the problem.
So, I replaced 100% of my hoses, thermostat, coolant, and went through it all because it was at the 100K miles service window. It had all been in there for 7 years.
Before installing the T-Stat, I tested both the old and new side by side in a pan of water. The old one would only open about halfway. The new one would be open fully by 180°F.
After all the new stuff, my cooling system has been working well.
Until last week. I was sitting in a drive through, chatting away with my son, griping about the customer service at this establishment, and as I accelerated to pull away, I felt a sudden rush of hot air from the vents of the AC. It took a second for my little brain to understand what just happened, when I realized the AC kicked off, which meant the engine hit 226°F. I kind of freaked out, popped it into neutral, held the engine about 2000 RPM and it came right back down.
That tells me for sure that the fan hub is NOT working. I have already been kicking it around in my head to do an oil upgrade and possibly an adjustment to the clock the spring inside it, but my truck is a DD, so I need to decide if I should just reinstall my old fan clutch while I mod the new one, or mod the old one, then install it.
Either way, now I'm upset because I DD this truck and I can't afford to have it down and inoperable for more than a day other than possibly a weekend and my wife doesn't me working on the truck every damn weekend.
So, as I type this, I think I will reinstall the old one (that apparently wasn't bad) and then mod the new one, then swap it again later.
So, I'm sharing my experience, and MOST thermostats fail completely open so that the temp never comes up. My old T-Stat started to fail by only opening part way. maybe that's the issue you are experiencing as well. Just a thought.