rebuild of a fj-40 youtube legend (1 Viewer)

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Dec 3, 2006
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im sure every fj-40 fan has seen this video at one point or another.

http://www.youtube.com/watch?v=ERIU7WymhQk

Well it wasnt til after i purchased my new project that I realized it was indeed the same fj-40 I had seen running "the box" at full throttle in the snow.

Here is what ive been doing since i picked it up almost exactly a year ago. I bought it with intentions of having a family freindly weekend street cruiser but also be able to run any trail I still wanted. I planned about 3 or so months of down time to put a new cage and suspension in. then go wheeling.

its been a year and its still not done yet. But done enough to go out and enjoy it. I will say that it would of been easier and maybe cheaper if I had just started from scratch like I have done on all my other builds.

SPECS

73 fj-40

motor: 2003 6.0 chevy
trans: turbo 350
t-case: twin sticked dana 300 HD outputs 1350 yokes
front axle: narrowed chevy dana 60 with chromoly 35 spline shafts, ARB locker, 5.38 gears
rear axle: ford 9" with strange allum. center section, 35 spline chomo shafts, detroit locker 5.38 gears
tires and wheels: 39" red krawlers on spyderlocks\ 37 mtrs on steel beadlocks
suspension: 4 link rear with 2.5x14"radflo c\o profender 3" air bumps and a rock equipment sway bar
3 link front with panhard. 2.5x14" radflo c/o profender 3" air bumps
warn 8274
on board air
and some other doodads

ok enough jabbering. heres some pictures.

day it showed up.

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starting tear down.
took out the cage, cut all the suspension out. eventually had to cut off the front of the frame as well.

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fancy new tires and wheels for offroad. and traded the mud grapplers for some mtrs to run on the street,snow and sand.

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new cage being built

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starting rear axle truss and suspension:

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upper frame mounts. on the passenger side I had to cut the floor to fit the upper mount becuase of the recessed area for the stock fuel tank.

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front suspension fun

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cycling suspension, finishing cage and mounting shocks:

new transmission cross member:
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rolled outside for 1st time

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doin work
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new back seat
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winch re mounted and the rig now has working turn signals
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i can run 60 mph with the 37s and not rev to high. i wont be highway driving it unless i swap to a 4 spd
 
That is sweet! Love the stance that's how I'd like mine to sit one day.... What's your wheel base now?
 
108" wheel base.

took it out for its 1st wheeling trip this weekend. beat on it pretty good. very happy with it. came home with a slipping transmission, broke front d-shaft and a bent steering ram. :(

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oh and i found that i can fit 4 fully grown hairy men in the cruiser with the rear bench seat.
 

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