Peter's Power Steering Conversion. Or...How I developed a Re-Mod drinking problem

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Joined
Aug 3, 2013
Threads
6
Messages
34
Location
Western USA
************STEERING CONVERSION******************
After reading thru all (I mean ALL) the posts on PS conversions, I think I'm going to side with the FJ60 system. Seems the most flexible if larger tires are added and the best to repair/replace in the future. (Tuckers idea of the JTO bracket may be better though as the late model GB's are readily available. (Dang it's hard to decide!!!!!(
I have access thru work right now to a 3500 sqft metal shop so better hit it while I am still employed there. :)
To recap-I have a '69 FJ55 with a stock steering system. Awesome F2 motor. I am a "light" off roader and may upsize the wheels down the road, but right now have 31's all around.
So here is my plan of attack. Tell me if I am on track or out in left field as usual.
First gather parts.
1) Order a Refirb FJ60 steering box. (4 point base) OR....
Go with Tuckers Nice Bracket Idea Above and use a late model Toy mini GB)
2) Design a brace (1/4") for both sides of the frame to hold the new box
3) Order a power steering pump. (FJ60 as well if other Toyota's used the same fittings, then a Toy mini)
4) Order (well measure first) hydraulic hoses from Napa with a 2600psi rating
5) Ford towers as mentioned above. (If not then the RL bracket)
6) Cut a notch in the fender well to make room for everything
7) Lengthen the steering arm below the rag joint. (custom shaft if the new GB won't mate up)
8) 1/2" high grade bolts (4) for the GB mount. (MasterCar)

Great ideas from some great previous posts on here too. (Do a Google search above and everything is there on other mods)
My other post with a ton of great info from Tucker74-89GASHOG...

https://forum.ih8mud.com/fj55-iron-...j55-power-gearbox-vs-saginaw-other-brand.html

So now I am boiling everything down... And yeah still a hundred different ways to go, but sticking with Toyota stuff.

steering13.webp


steering14.webp


steering10.webp
 
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sleeve the holes in the frame rather than fish plate them, weld sleeves on both sides. metric fasteners are stronger;) what are you going to do for the drag link? also, I'm not sure about the steel rod to extend the steering shaft...some guys buy custom slip yoke shafts- might e worth thinking about, cause you don't want the shaft to twist or bend under high steering forces...did you read this thread?>>>https://forum.ih8mud.com/fj55-iron-pig-preservation-society/596973-rear-body-mounts.html...the 60 series PS conversion is towards the end of the thread...
 
Thanks Ron on the link. Will use those for sure.
Thanks too Lambcrusher - I like the idea of the custom steering shaft. It looked like most people just welded two pieces together in most of the photos I saw. But like the custom one MUCH better. (Great link too) My hope is too have all the parts and pieces together before I start work as I am limited to shop time. It looks like the only problem is the splines matching up to the column and the gear box. Not sure but hopefully the old column will mate up the new box if I can keep it in the same location.
Thanks folks!

ps. I have a line on a complete Toy Mini system that includes GB/pump/brakets/hoses ect... Would that, with the JTO bracket, would be worth the buy at about 550.00 total????
 
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