Harness repair FSM (1 Viewer)

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Malleus

Far west of Siegen
Joined
Jan 5, 2017
Threads
140
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6,158
Location
Charlotte, NC & Alexandria, VA
Malleus the Younger joined the ranks of Land Cruiser operators last weekend. The PO's professionally installed sound system has necessitated a major repair of the OEM harness. My terminal OCD led me to break out the FSM, Power Source section (RM1022E). I had to reassemble it because the TIS broke in into 24 separate files.

I figured that since I'd already gone to the trouble of making it useful for me, I'd share it. Here's the link:
1995, Power Source, Wire Harness Repair.pdf
It's a 7.6MB pdf that contains
Section A
Introduction - General Information
ppg 1-9

Section B
Terminal and Connector Repair
ppg 1-53

Section C
Table of Housing Cross Section
ppg 1-12

Section D
Table of Housing Shape
ppg 1-184 (female)
ppg 185-239 (male)

Section E
Housing Part Number List
ppg 1-64 , includes repair wire part numbers

Section F
Table of Repair Wire, Terminal Packing, Hole Plug and Press Sleeve
ppg 1-22

Section G
Appendices, includes part number list by type (very useful)

Total 413 pages, boomarked and sorted by section
7.63MB pdf
 
Oh, and for those of you who don't have the time to read through the manual to figure out what Mr. T wanted you to do, there's this
Repair a Toyota Wire Harness - TTORA Forum
from the kinds folks over at TTORA
 
I totally agree, I'm changing spark plugs in a 19 Tacoma, and the damn "engineers" put an electrical line over the top of the coil with one of their damn connector I can't separate without breaking.
They should have known you never have to remove the connector , but you do have to in order to remove the coil. If they routed it under the coil, no problem.
 

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