Well - my trusty mechanic had my car this week to do diagnostics. He found that power wasn't reaching the nav ECU due to a crappy satellite or ipod adapter install (they extended some wires by twisting them together and some had come apart). We believe that just happened while taking the unit out. After he verified that all devices were ok (continuity and voltage), his conclusion was that there must be a problem with the MFD and I needed to replace it.
I got my car back yesterday. Assuming that the MFD malfunction was the same as the 04 models, I found a couple sites (for prius) that show the defect in the circuit board for the 04 models, and how to solder it. I got some solder supplies expecting to be able to fix it but when I opened up the MFD, I looked under magnification at the notorious "pin 60" (I believe it's where the AVC-LAN communicates through the MFD) and couldn't find any sign of a bad solder job - it looked clean and in tact. So I called Mr. Whizard who is known to fix these issues and he directed me to try and flex the connections/board to see if I could get intermittent connectivity, to no avail. He said he'd pass b/c he didn't think he could fix my issue if it wasn't pin 60 and without my car to do further diagnostics.
So now I go back to trying to figure out what else (other than the MFD) could cause this issue, and found a few possibilities. Many talk about this issue after having an aftermarket device like VAISTech installed. Mine's been working fine for 3 months. I saw some complain about faulty wire harnesses, etc, so I decided to try putting things back together again minus the vaistech.
This time I did 2 things, not sure 100% which did the trick:
- cleared the service check mode error codes
- rather than just connecting the MFD, I connected the MFD and the radio head unit and the ABS (?) connections on the back of the MFD. This was b/c I remember the indication from the service manual (quoted in previous post) "The navigation system has the structure that makes it impossible to communicate without navigation ECU, multi display or radio receiver assembly."
This time, the MFD responded by trying to load the nav dvd, gave me back my climate control, etc.
I still don't have xm or ipod working (need to be reprogrammed I think?), and I have a new problem with the NAV ECU saying System Loading but it keeps saying that and never stops loading....
Just wanted to update ppl in case they have similar issues now or in the future. Looks very unlikely that the MFD in an 05+ would be failling. If you get told that, I'd question it and look into it more if you can. If I followed the advice of my dealership and mechanic thus far, I'd have shelled out for a new nav ecu and for a new mfd and it still wouldn't have worked
My mechanic definitely did solid diagnostics though and I owe him big time b/c he also didn't charge me even though he worked on it all week! He identified that bad wire connections that i never would have found.