Dobinson's 3.5 DS Grumble - Cure and story - With a final question.

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Azca

If there is a harder way - I will find it...
Joined
Oct 25, 2007
Threads
147
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1,984
Location
Surprise AZ.
Wanted to share this in a separate post from my build thread.

I recently removed by 2" OME lift 10MM spacers up front and exchanged it for the 3.5" Dobinson's Long Travel springs and MRA shocks with a DC front shaft. This netted a lift difference of 2-3/16 front and 2-1/2" rear of additional lift height over the OMEs. I also have the 4" Delta Arms installed.

I had a grumble on decel only. It may have actually there at all times, but I did not notice it. So, I added a front DC shaft.

The front DS was very UNHAPPY now! It grumbled like an old fart who just had is recliner taken away from him at the old folks home. I was measuring between 2.9° and 3° of angle from the DS to the face of the U-joint. After reaching out to the Mud brain-trust, I made a decision to play with this a bit - for may own edification and to share with all ya all.

I loved the soft sprung nature of the Dobi's vs the OMEs and wanted to retain that so ordered a set of 3" flexi springs. I also orderd some Delta 3L arms to play with.

Ride with the 3" springs are much the same but not quite as floaty being a bit more stable especially around corners. I attribute this to the rather significant difference in lift height - Wait - What??? While advertised as a difference of a mere 1/2" between these spring sets, on my rig I found that there was actually a difference of an additional height of 1-3/16" front and 1-1/8" in the rear of lift from the 3" springs to the 3.5" springs. I have a spreadsheet below with all the recorded measurements.

I was hoping that adding the 3L arms alone would cure the issue. The thought was between rotating the axle and increasing the distance from the rear flange to the front pinon flange would decrease the angles. It did but I was still at 1.4°, the front DS was still not happy, better, but not acceptable.

Finally, I pulled the front DC shaft and re-installed the factory shaft. DS angles angles improved to 0.7° and the grumbling ceased. I attributed this to the increased distance between the two u-joints which decreased the angles between the flanges and the DS.


LiftFront PanhardRear PanhardFenderDrive Shaft/U-joint AnglesDobinsons SpringsNotes
BottomTopDifferenceBottom TopDifferencePFPRDFDRFrontRearFrontRear
OME 2"21.5"22"Included front 10MM Spacer - No noise, DSs were happy.
3-1/2" Long Travel16-7/8"21-1/2"4-5/8"17-7/8"23-5/16"5-7/16"23-11/1624-1/8"23-5/8"24-3/8"Stock Shaft, 4" Delta Arms - Stock DS grumbling under deceleration.
3-1/2" Long Travel16-7/8"21-1/2"4-5/8"17-7/8"23-5/16"5-7/16"23-11/1624-1/8"23-5/8"24-3/8"2.9°8.8°C97-144VTC97-145VT4" Delta Arms, Front DC Shaft - Grumble louder and continuous
3-1/2" Long Travel16-7/8"21-3/8"4-1/2"NANANANANANANA1.4°8.9°C97-144VTC97-145VT3L Delta Arms, Front DC Shaft - Grumble still there, slightly less pronounced.
3" Flexi17-3/1620-1/8"3-15/16"18"22-5/8"4-5/8"22-1/2"23-1/2"22-1/2"0.131.35°.02°C59-612VC59-613V3L Delta Arms, Front DC Shaft. Added Adj upper arms - DS still not happy
3" Flexi17-3/1620-1/8"3-15/16"18"22-5/8"4-5/8"22-1/2"23-1/2"22-1/2"0.13.07°.02°C59-612VC59-613V3L Delta Arms, Factory DS. Added Adj upper arms - Grumble gone!



So, while that has "cured" the unappy front DS (I also added adjustible upper control arms in the rear) I now have some complaints under hard acceleration, especially on left turns. I added more grease to the knuckles hoping that was it as it really sounds like the noise is from the passenger front. Perhaps sitting parked for 4 years created an issue? I need to put her up on jack stands and see if I get any play on the wheel bearings. Rebuilt the knuckles about 45,000 miles ago - may just rebuild the fronts again anyway.

Any thoughts on the noise? I have less than 40 miles on the 3 1/2" lift, I don't think that would be enough to bugger up the front pinon.
 
Which specific springs did you have in for each of those tests and how much additional weight do you have on the front and rear of your rig? I'm assuming it's pretty light based on what I assume are center of hub to bottom of fender flare measurements. If that's the case, you'll definitely get a lot more than the advertised lift height on the Dobinsons springs, which helps to explain the driveline vibrations..
 
Wanted to share this in a separate post from my build thread.

I recently removed by 2" OME lift 10MM spacers up front and exchanged it for the 3.5" Dobinson's Long Travel springs and MRA shocks with a DC front shaft. This netted a lift difference of 2-3/16 front and 2-1/2" rear of additional lift height over the OMEs. I also have the 4" Delta Arms installed.

I had a grumble on decel only. It may have actually there at all times, but I did not notice it. So, I added a front DC shaft.

The front DS was very UNHAPPY now! It grumbled like an old fart who just had is recliner taken away from him at the old folks home. I was measuring between 2.9° and 3° of angle from the DS to the face of the U-joint. After reaching out to the Mud brain-trust, I made a decision to play with this a bit - for may own edification and to share with all ya all.

I loved the soft sprung nature of the Dobi's vs the OMEs and wanted to retain that so ordered a set of 3" flexi springs. I also orderd some Delta 3L arms to play with.

Ride with the 3" springs are much the same but not quite as floaty being a bit more stable especially around corners. I attribute this to the rather significant difference in lift height - Wait - What??? While advertised as a difference of a mere 1/2" between these spring sets, on my rig I found that there was actually a difference of an additional height of 1-3/16" front and 1-1/8" in the rear of lift from the 3" springs to the 3.5" springs. I have a spreadsheet below with all the recorded measurements.

I was hoping that adding the 3L arms alone would cure the issue. The thought was between rotating the axle and increasing the distance from the rear flange to the front pinon flange would decrease the angles. It did but I was still at 1.4°, the front DS was still not happy, better, but not acceptable.

Finally, I pulled the front DC shaft and re-installed the factory shaft. DS angles angles improved to 0.7° and the grumbling ceased. I attributed this to the increased distance between the two u-joints which decreased the angles between the flanges and the DS.


LiftFront PanhardRear PanhardFenderDrive Shaft/U-joint AnglesDobinsons SpringsNotes
BottomTopDifferenceBottomTopDifferencePFPRDFDRFrontRearFrontRear
OME 2"21.5"22"Included front 10MM Spacer - No noise, DSs were happy.
3-1/2" Long Travel16-7/8"21-1/2"4-5/8"17-7/8"23-5/16"5-7/16"23-11/1624-1/8"23-5/8"24-3/8"Stock Shaft, 4" Delta Arms - Stock DS grumbling under deceleration.
3-1/2" Long Travel16-7/8"21-1/2"4-5/8"17-7/8"23-5/16"5-7/16"23-11/1624-1/8"23-5/8"24-3/8"2.9°8.8°C97-144VTC97-145VT4" Delta Arms, Front DC Shaft - Grumble louder and continuous
3-1/2" Long Travel16-7/8"21-3/8"4-1/2"NANANANANANANA1.4°8.9°C97-144VTC97-145VT3L Delta Arms, Front DC Shaft - Grumble still there, slightly less pronounced.
3" Flexi17-3/1620-1/8"3-15/16"18"22-5/8"4-5/8"22-1/2"23-1/2"22-1/2"0.131.35°.02°C59-612VC59-613V3L Delta Arms, Front DC Shaft. Added Adj upper arms - DS still not happy
3" Flexi17-3/1620-1/8"3-15/16"18"22-5/8"4-5/8"22-1/2"23-1/2"22-1/2"0.13.07°.02°C59-612VC59-613V3L Delta Arms, Factory DS. Added Adj upper arms - Grumble gone!



So, while that has "cured" the unappy front DS (I also added adjustible upper control arms in the rear) I now have some complaints under hard acceleration, especially on left turns. I added more grease to the knuckles hoping that was it as it really sounds like the noise is from the passenger front. Perhaps sitting parked for 4 years created an issue? I need to put her up on jack stands and see if I get any play on the wheel bearings. Rebuilt the knuckles about 45,000 miles ago - may just rebuild the fronts again anyway.

Any thoughts on the noise? I have less than 40 miles on the 3 1/2" lift, I don't think that would be enough to bugger up the front pinon.
I’m not understanding you chart.
You list the front panhard Botton and rear panhard top.
I like using the panhard to determine height difference but it requires top and bottom bolt heights for both front and back.
What am I missing?
 
I’m not understanding you chart.
You list the front panhard Botton and rear panhard top.
I like using the panhard to determine height difference but it requires top and bottom bolt heights for both front and back.
What am I missing?
I do have top and bottom bolt heights on most of these. First three columns after the lift column show front measurements. As an example. Bottom passenger bolt first (16-7/8"), top bolt on driver second (21-1/2"), with the difference in the third (4-5/8").

I tried to copy the spreadsheet but no go. Here is a screen shot which may make it easier.
1766845729499.webp
 
Which specific springs did you have in for each of those tests and how much additional weight do you have on the front and rear of your rig? I'm assuming it's pretty light based on what I assume are center of hub to bottom of fender flare measurements. If that's the case, you'll definitely get a lot more than the advertised lift height on the Dobinsons springs, which helps to explain the driveline vibrations..
See the screen shot, now that I look at the copied table, I can see it is screwed up. I have not weighed it but, here is how it is set up with additional unsprung weight:

Dynamat sound deadening throughout the vehicle
New mass backed carpet (which has to go - it smells something fierce!)

  • Front
    • 4xlabs bumper
    • 12k winch with synthetic rope
    • Front power steering cooler skid (25 lbs)
    • Dual batteries - the largest that will fit in the battery boxes.
    • Baja Designs LP9s
    • Hydro boost brake system with PSC steering reservoir.
    • Dobinsons front adjustable panhard.
  • Mid vehicle:
    • White Knuckle Sliders
    • Skid plate (cant remember who – also covers xfr case and replaces factory cross member)
  • Rear
    • 4xlabs rear, dual swing out bumper with 3 gas can carrier and tire carrier.
    • High lift jack
    • LCP Puma compressor and mount
    • Tailgate storage (Delta)
    • Delta attic rack
    • WitsEnd quarter panel mount with Amplifier
    • Removed rear seats
    • Removed rear tire carrier from under the vehicle.
 
See the screen shot, now that I look at the copied table, I can see it is screwed up. I have not weighed it but, here is how it is set up with additional unsprung weight:

Dynamat sound deadening throughout the vehicle
New mass backed carpet (which has to go - it smells something fierce!)

  • Front
    • 4xlabs bumper
    • 12k winch with synthetic rope
    • Front power steering cooler skid (25 lbs)
    • Dual batteries - the largest that will fit in the battery boxes.
    • Baja Designs LP9s
    • Hydro boost brake system with PSC steering reservoir.
    • Dobinsons front adjustable panhard.
  • Mid vehicle:
    • White Knuckle Sliders
    • Skid plate (cant remember who – also covers xfr case and replaces factory cross member)
  • Rear
    • 4xlabs rear, dual swing out bumper with 3 gas can carrier and tire carrier.
    • High lift jack
    • LCP Puma compressor and mount
    • Tailgate storage (Delta)
    • Delta attic rack
    • WitsEnd quarter panel mount with Amplifier
    • Removed rear seats
    • Removed rear tire carrier from under the vehicle.

I am about where you are for lifted height (22.5" fender to hub), but using C97-146VT for the front and C59-185 for the rear. I had C97-147VT in the rear but I didn't like the vehicle dynamics around a corner.

I also have no front DS growel using a regular front DS.

1766872465599.webp


Are these circled numbers a correct?
 
I am about where you are for lifted height (22.5" fender to hub), but using C97-146VT for the front and C59-185 for the rear. I had C97-147VT in the rear but I didn't like the vehicle dynamics around a corner.

I also have no front DS growel using a regular front DS.

View attachment 4056257

Are these circled numbers a correct?
Darn, not sure how I did that, good eye! Here is the corrected sheet

1766881683857.webp
 
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